Map of all articles and pages

Тойота Camry Vista V40 (1994-1998)
General information
User manual
Vehicle identification
General Repair Instructions
Installation points for the garage jack and lift legs
Instrumentation and controls
Anti-lock braking system (ABS)
Traction control (TRC)
4WS system
Driving a car with automatic transmission
Transmission features of 4WD models
Driving Tips for Various Conditions
Towing a car
Engine start
Engine stop (turbocharged models)
Wheel replacement
Tire pressure and condition check
Tire change
Features of the operation of aluminum wheels
Replacing wheel discs
Brake lining wear indicators
Catalytic converter and exhaust system
Checking and replacing fuses
Maintenance
Service Intervals
Engine oil and filter
Checking and replacing the coolant
Checking and cleaning the air filter
Automatic transmission (automatic transmission)
Checking the level and changing the oil in the rear axle gearbox
Checking and changing the oil in the manual transmission and transfer case (4WD)
Check of level of working liquid of the hydraulic booster of a steering
Checking the fluid level of the brake system and clutch
Checking the condition of the battery
Checking high voltage wires
Checking spark plugs
Checking the accessory drive belt
Checking and adjusting the ignition timing
Checking and adjusting the injection advance angle
Checking the idle speed (3S-FE, 4S-FE)
CO/CH check at idle (3S-FE, 4S-FE)
End pressure check (3S-FE, 4S-FE)
Checking the Timing Belt and Timing Tensioner Components
Checking and adjusting valve clearances
Power unit
Petrol engines
Description of 3S-FE gasoline engines (2,0), 4S-FE (1,8)
Removing the timing belt
Timing belt installation
Removing the cylinder head
Installing the cylinder head
Cylinder block — operations before disassembly
Cylinder block: final assembly
Dismantling of a head of the block of cylinders
Diesel engines
Diesel engine ZS-T (2,2) — description
Removing the timing belt
Timing belt installation
Cylinder head — removal
Cylinder head — installation
Replacing the camshaft seals
Diagram of vacuum lines
Checking the recirculation system
Checking the components of the exhaust gas recirculation system
Disassembly and assembly of the block and cylinder head
Engine overhaul
Cylinder head — disassembly
Inspection, cleaning and repair of cylinder head parts
Cylinder head assembly
Dismantling of the block of cylinders
Checking the block of cylinders
Assembly disassembly «piston-rod»
Checking the condition of the piston and connecting rod
Cylinder boring
Check and repair of a cranked shaft
Replacing the crankshaft seals
Node Assembly «piston-rod»
Cylinder block assembly
Cooling and lubrication system
Description of the cooling system
Coolant pump
Thermostat — removal, check, installation
Radiator: cleaning and checking
Electric fan of the cooling system
Checking sensors and relays
Lubrication system — description
Oil pressure check
Oil pump
Oil cooler — removal and installation
Fuel system (diesel)
Fuel filter replacement
Fuel heating system
Nozzles — removal and installation
High pressure fuel pump (injection pump)
Turbocharging system (ZS-T) — description
Turbocharging system (ZS-T) — warnings
Turbocharger — removal and installation
Checking the electro-pneumatic valve for boost pressure control
Fuel injection (petrol)
Description of fuel injection
Precautionary measures
Self-diagnosis system
Troubleshooting with a road test
Troubleshooting with a voltmeter
Electronic Fuel Injection Control System Test Procedure
Conclusions of the electronic control unit
Fuel pump
Fuel pressure control
Nozzles — removal and installation
Air supply system
Throttle body
Valve of the idling speed control system
Electronic control system
Traction control (TRC)
Diagnostic codes of the electronic control unit of the TRC system
Engine electrical equipment
Ignition system — description
Ignition system — precautions
Spark generation check
Checking the elements of the ignition system
Ignition distributor (with TRC)
Starting System — General Checks
Glow plugs (ZS-T)
Removal and installation of a starter
Disassembly and assembly of the starter 3C-T
Dismantling and assembly of a starter 3S-FE, 4S-FE
Checking starter components
Checking the operation of the starter
Charging system — principle of operation
Charging System — Precautions
Charging system — on-vehicle checks
Generator disassembly
Generator check
Generator Assembly
Transmission
Clutch and cardan
Pumping the clutch hydraulic drive
Checking and adjusting the clutch pedal travel
Clutch master cylinder
Clutch release slave cylinder
Clutch — removal and installation
Front drive shafts — removal
Front Drive Shafts — Disassembly
Front Drive Shafts — Assembly
Rear drive shafts — removal
Rear Drive Shafts — Disassembly
Rear Drive Shafts — Assembly
Automatic gearbox
General Description of Automatic Transmission
Preliminary checks
Automatic transmission diagnostics
Self-diagnosis system (A140E, A540N)
Troubleshooting automatic transmission
Checking the elements of the electrical part of the control system
Test on a fully braked car (stall test)
Checking the transfer time
Hydraulic test
Center Differential Lock Clutch Test (A540N)
Road test
Selector and ignition key blocking system
Replacement of power shaft seals
Replacing the cardan shaft seal (A540N)
Start inhibit switch
Filter replacement
Throttle control cable
Gearbox assembly
Checking the torque converter and torque converter drive plate
Transfer case (A540N)
Chassis, running gear
Front suspension
Suspension — preliminary checks
Front wheel alignment
Hub and steering knuckle front suspension
Front suspension strut
Lower arm front suspension
The lower ball joint of the front suspension — removal and installation
Stabilizer bar of the front suspension
Rear suspension
Rear wheel alignment (2WD-2WS)
Rear wheel alignment (2WD — 4WS)
Rear wheel alignment (4WD — 2WS)
Rear wheel hub (2WD models)
Hub and fist (4WD models)
Fist (2WS models)
Fist (4WS models)
Rear suspension strut
Steering arm (4WS models)
Lower and trailing arms (2WS models)
Lower and trailing arms (4WS models)
Lower and trailing arms (4WD models)
Stabilizer transverse stability
Steering
Steering wheel play check
Checking the booster pump drive belt
Checking the fluid level
Checking the angles of rotation of the rear wheels (4WS)
Checking the neutral position of the steering mechanism (4WS)
Adjusting the angles of rotation of the rear wheels
Checking the bearing of the intermediate support of the cardan shaft of the rear steering gear
Steering wheel force check
Power steering fluid pressure test
Bleeding the power steering system
Steering column
Front steering gear
Steering driveshaft (4WS)
Rear wheel drive (4WS)
Rear steering gear (4WS)
Power steering pump (3S-FE, 4S-FE)
Power steering pump (3C-T)
Power steering fluid cooling system (3C-T)
4WS system — check
Brake system
Checking and adjusting the brake pedal
Checking the performance of the vacuum booster
Bleeding the brake system
Checking and adjusting the parking brake
Master brake cylinder
Vacuum brake booster
Vacuum pump
Front brakes
Rear drum brakes
Rear disc brakes
Parking brake for rear disc brakes
Pressure regulator (P — valve)
Anti-Lock Braking System (ABS)
Control relay
Pressure modulator
Front wheel speed sensors
Rear wheel speed sensors
Checking the ABS circuit
Body and interior
Body elements
Holders (caps) — removal and installation
Rear bumper
Hood adjustment
Trunk lid
Front bumper
Side doors
Windshield
Rear glass
Sunroof adjustment
Pretensioner seat belts
Dashboard
Air conditioning and heater
Air conditioning system
Using the Gauge Block
Air conditioner control
Compressor — checks
Checking the air conditioning amplifier
SRS security system
Precautions for operation and maintenance
SRS release 1994 — 95
SRS release since 1996
Electrical equipment
Equipment and devices
General information — body electrical equipment
Location of connectors, relays and fuses
Egnition lock
Headlights — adjustment, replacement, removal
Fog lights, direction indicators (Vista) front dimensions and backlight when turning (Camry)
Repeater — Changing Lamps
Back light
Reversing lamp (Camry)
License plate light
Combination switch
Automatic headlight and positioning system
Checking the elements of the lighting control system
Wiper control switch (combination switch)
Instrument cluster
Rear window heater
Electric windows
Central locking
Remote lock
Electric sunroof
Seat adjustment system
Exterior mirror adjustment system
Warning system about the key left in the locks
Door unlock warning system
Electrical circuits
Symbols used on electrical equipment diagrams
Power supply wiring diagram
Charging system wiring diagram
Wiring diagram of the starting and ignition system
4S-FE Engine Control Wiring
Wiring diagram for cigarette lighter and clock
Wiring diagram glass heater
Engine control circuit (3S-FE 2WD) (up to 96.5)
Cooling fan wiring diagram (gasoline engines)
Engine control circuit (3S-FE 4WD) (up to 96.5)
Wiring diagram for locking the key in the ignition lock
Overdrive wiring diagram (except ECT)
Engine control circuit (3C-T) (up to 96.5)
Electronic automatic transmission control system and indicators (3S-FE 2WD) (up to 96.5)
Electronic automatic transmission control system and indicators (3S-FE 4WD) (up to 96.5)
Wiring diagram of the anti-lock braking system ABS (up to 96.5)
TRC traction control wiring diagram (up to 96.5)
4WS Driving Enhancement System
Wiring diagram of the central lock
Power window wiring diagram
Front wiper and washer
Rear wiper and washer
Power front seat
Wiring diagram of the mirror adjustment system
Warning system for unbuckled seat belts
Analog instrument cluster (up to 96.5)
Sunroof drive wiring diagram
Instrument cluster (analog-digital)
Wiring diagram for horn
Radio with built-in amplifier
Radio with external amplifier
Wiring diagram for headlights
Wiring diagram for fog lights
Lighting control wiring diagram
Brake light wiring diagram (up to 96.5)
Wiring diagram for parking lights (up to 96.5)
Wiring diagram for reversing light
Direction indicators and alarms
Interior lighting wiring diagram
Shift indicator system
Wiring diagram for turn signal lamps
Abandoned ignition key, lights and doors warning
Lighting wiring diagram
Automatic lighting system
Air conditioner wiring diagram (type 1)
Air conditioner wiring diagram (type 2)
Electronic automatic transmission control system and indicators (3CT-4WD)
Grounding wiring diagram
3C-T engine control wiring diagram (from 96.5)
3S-FF engine control wiring diagram (from 96.5)
Cooling Fan (diesel 4WD and diesel 2WD up to 96.5)
Wiring diagram for airbags (from 96.5)
Electronic automatic transmission control system and indicators (3S-FE, from 96.5)
ABS anti-lock braking system (from 96.5)
Analog instrument cluster (from 96.5)
Accessory connector
Brake light wiring diagram (from 96.5)
Wiring diagram for parking lights (from 96.5)
Тойота Camry XV10 (1991-1996)
General information
User manual
Control elements and control devices
Instrument cluster
Primary and secondary keys
Keychain with key code
Opening the door with a key
Interior door lock handle
Central locking switch
Child safety latches on tailgate
Control of electric windows
Seat headrest adjustment
Front seats — adjustment
Rear Seats — Folding
Seat heating
Steering wheel height setting
Switches for light, wiper and direction indicators
Control devices
Pilot lamps
Econometer (fuel consumption indicator)
Egnition lock
Automatic transmission
Manual Transmission
Cruise control (maintaining speed)
Heating and ventilation system
Digital clock — time setting
Maintenance
Maintenance Specifications
Maintenance interval
Every 400 km or weekly
Every 5,000 km or 3 months
Every 10,000 km or 6 months
Every 25,000 km or 12 months
Every 50,000 km or 24 months
Every 100,000 km or 48 months
Power unit
4-cylinder engine
Technical characteristics of 4-cylinder engines
Car engine repair operations
Top dead center of the first cylinder
Cylinder head cover — design description
Cylinder head cover — removal and installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Toothed belt and pulleys — removal, inspection and installation
Replacement of a forward sealing ring of a cranked shaft
Replacement of a sealing ring of a camshaft
Camshaft and pushers — removal, inspection and installation
Cylinder head — removal and installation
Oil pan — removal and installation
Oil pump — removal and installation
Flywheel / drive plate — removal and installation
Replacement of a back sealing ring of a cranked shaft
Suspension of the power unit — check and replacement
6-cylinder engine
Technical characteristics of 6-cylinder engines
Repair without removing the engine
Top dead center (TDC) piston of the first cylinder
Cylinder head cover (3VZ-FE) — removal and installation
Cylinder head cover (1MZ-FE) — removal and installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Toothed belt and pulleys — removal, inspection and installation
Replacement of a forward sealing ring of a cranked shaft
Replacement of sealing rings of camshafts
Camshafts and tappets — removal, inspection and installation
Cylinder head — removal and installation
Oil pan (3VZ-FE) — removal and installation
Oil pan (1MZ-FE) — removal and installation
Oil pump — removal, inspection and installation
Replacement of a back sealing ring of a cranked shaft
Overhaul of engines
Technical characteristics of engine overhaul
General information about engine overhaul
Cylinder compression check
Recommendations for removing the engine
Removal and installation of the engine
Engine disassembly sequence
Dismantling of a head of the block of cylinders
Cleaning and inspection of the cylinder head
Cylinder head assembly
Removing pistons with connecting rods
Removing the crankshaft
Engine block — cleaning and checking
Pistons and connecting rods — check
Crankshaft — check
Inspection and selection of main and connecting rod bearings
Balancer Assembly Backlash Control (5S-FE engine)
Engine assembly sequence during overhaul
Installation of piston rings
Installing the crankshaft and checking the operating clearances of the bearings
Installation of a back sealing ring of a cranked shaft
Installing pistons and connecting rods, checking bearing clearances
Installing the balancer assembly (5S-FE engine)
Starting the engine after a major overhaul
Cooling and heating
Specifications of the cooling system
General information of the cooling and heating system
Antifreeze — general information
Coolant hoses
Checking and replacing the thermostat
Checking and replacing the radiator fan and relay
Radiator fan (V6 models from 1992 to 1994)
Radiator — removal and installation
Expansion tank — removal and installation
Water pump — removal and installation
Coolant temperature sensor — check and replace
Heater fan — removal and installation
Heater fan resistor — check
Heater radiator — removal and installation
Heater control panel
Air conditioning system — information and precautions
Fuel system
Fuel System Specifications
General information about the fuel system
Relieve pressure in the fuel system
Checking the performance of the fuel pump
Checking the pressure generated by the fuel pump
Checking the Fuel Pressure Regulator
Checking the fuel pump relay
Fuel pump — removal and installation
Fuel Level Sensor — Check and Replace
Fuel tank — removal and installation
Air filter — removal and installation
Accelerator cable — removal, installation and adjustment
Electronic fuel injection system EFL
Fuel injection system — design description
Checking the fuel injection system
Throttle body — check and replace
Throttle position sensor (TPS) — checking and replacing
Fuel pressure regulator — replacement
Nozzle of cold start of the engine 3VZ-FE
Cold start injector time relay 3VZ-FE
Control air valve (IAC) — checking and replacing
Fuel line and fuel injectors — replacement
The valve of the idle mode of the air conditioning system
Air intake chamber (only V6 engines)
Engine electrical equipment
Technical characteristics of the electrical equipment of the engine
Battery — removal and installation
Ignition system — design description
Ignition system with ignition distributor — check
Ignition system without ignition distributor — check
Ignition coil installed separately — check and replace
Internal ignition coil — check and replace
Ignition system without distributor — check and replacement
Ignition distributor — removal and installation
Checking and adjusting the ignition timing
Ignition block (switch) — removal and installation
Pulse Sensor — Check
Charging system — design description
Generator — removal and installation
Checking and replacing generator components
Engine starting system — check
Starter — removal and installation
Traction relay — removal and installation
Control system
Specifications
General information about the toxicity control system
Electronic control system (TCCS)
ECM self-diagnosis system
Coolant temperature sensor
Oxygen sensor
Throttle position sensor
Air flow meter (only 3VZ-FE V6 engines)
MAF mass air flow sensor (engine 1MZ-FE)
Absolute pressure sensor (four-cylinder engines)
EGR temperature sensor
Vehicle speed sensor
Knock sensor (only with V6 engines)
Camshaft position sensor (engine 1MZ-FE)
Crank angle sensor (1MZ-FE engines)
Induction air supply system to the engine (ACIS) — examination
Induction air supply system to the engine (ACIS) — replacement
Exhaust Gas Re-burning System (EGR)
Crankcase ventilation system (PCV)
Exhaust system catalyst — general information
Codes of malfunctions of a control system of the engine
Transmission
Mechanical gearbox
Specifications for mechanical transmission
Manual transmission — design description
Gear shift cables
Gear Lever — Adjustment
Reversing light switch
Removal and installation of a manual transmission
Manual transmission repair
Automatic gearbox
Specifications of automatic transmission
Diagnostics of malfunctions of automatic transmission
Adjustment and replacement of a cable of a choice of transfers
Checking and adjusting the throttle cable
Checking, replacing and adjusting the starter interlock switch
Gear selector lever lock
Drive shaft seals — replacement
O-ring speedometer drive — replacement
Checking and replacing gearbox supports
Electronic automatic transmission control system
Clutch and drive shafts
Specifications of drive shafts
Clutch — design description
Checking and replacing the clutch disc
Release bearing — removal, inspection and installation
Clutch master cylinder — removal and installation
Clutch master cylinder — repair
Clutch slave cylinder — removal and installation
Bleeding the hydraulic clutch system
Clutch start switch
Constant-velocity joint (SHRUS)
Replacement of protective covers and repair of SHRUS (5S-FE)
Replacement of protective covers and repair of SHRUS (3VZ-FE / 1MZ-FE)
Chassis, running gear
Brake system
Specifications of the brake system
General information about the brake system
Replacing disc brake pads
Disc brake caliper — design description
Disc brake caliper — removal, repair and installation
Brake disc — check, removal and installation
Replacement of drum brake pads
Working brake cylinder — removal, repair and installation
Master brake cylinder — removal, repair and installation
Brake lines and hoses
Bleeding the hydraulic brake system
Vacuum brake booster — check, removal and installation
Replacing hand brake pads on rear disc brakes
Parking brake adjustment
Replacing the handbrake cable
Stoplight switch — removal, installation and adjustment
Car suspension
Suspension Specifications
General information about suspension and steering
Front stabilizer transverse stability
Front pillar — removal and installation
A-pillar repair
Lower arm front suspension — removal and installation
Replacing the lower hinge of the front suspension
Swivel fist — removal and installation
Rear stabilizer transverse stability
Rear suspension strut — removal and installation
Longitudinal link rear suspension
Rear suspension arms — removal and installation
Rear suspension hub — removal and installation
Fastener of a back nave — removal and installation
Wheels and tires — checking and rearranging
Wheel alignment
Steering
Steering Specifications
Steering wheel — removal and installation
Tie rod ends — removal and installation
Replacement of protective covers of steering gear
Steering gear — removal and installation
Power steering pump — removal and installation
Bleeding air from the power steering system
Body and interior
Exterior (external elements)
Safety measures during welding
Body care and washing
Repair of minor body damage
Repair of severe damage to the body
Hood — removal and installation
Front bumper — removal and installation
Rear bumper — removal and installation
Exterior mirrors
Radiator grill — removal and installation
Mudguard of the engine — removal and installation
Interior (internal elements)
Caring for upholstery and rugs
Front seat — removal and installation
Rear seat — removal and installation
Folding type rear seat
Trim for instrument cluster
Steering column covers — removal and installation
Center console — removal and installation
Glove box — removal and installation
Checking the condition of the seat belts
Doors, locks and windows
Trunk Lid — Adjustment
Rear door — removal and installation
Support leg replacement
Door upholstery — removal and installation
Doors — removal and installation
Lock, lock cylinder and door handles
Door glass — removal and installation
Window regulator — removal and installation
Electrical equipment
Equipment and devices
General information about electrical equipment
Electrical circuits — general information
Open Circuit Detection
Open circuit detection
Short circuit source detection
Bad ground detection
Fuses — Location and Replacement
Relay — location and verification
Multifunction steering column switches
Ignition lock — check and replacement
Rear defroster switch
Checking the rear window heater
Radio receiver — removal and installation
Loudspeakers — removal and installation
Radio antenna — removal and installation
Windshield wiper motor
Rear window wiper motor
Instrument cluster — removal and installation
Sound signal — removal and installation
Cruise control system — general description
Power windows with electric drive
Central locking system
Electric rear-view mirrors
Airbag — precautions
Headlights and lighting
Replacing headlight bulbs
Headlight adjustment
Headlight — removal and installation
Turning and parking lights — replacing lamps
Rear Light — Bulb Replacement
Upper brake light — bulb replacement
Illumination of the instrument cluster — replacing lamps
License plate lights — bulb replacement
Interior lighting — lamp replacement
Electrical circuits
Wiring diagram of the power supply system, starting, ignition and charging
5S-FE Engine ECU Wiring Diagram
3VZ-FE engine control wiring diagram
Wiring diagram of the instrument cluster
Wiring diagram for brake lights and headlights
Front headlight wiring diagram
Wiring diagram for direction indicators and horn
Wiring diagram for cigarette lighter lighting, rear door lock control
Wiring diagram for mirrors and power windows
Wiring diagram for cruise control and rear window defroster
Radio wiring diagram
Wiring diagram for fan control and antenna
Lighting wiring diagram
Wiring diagram for starting and ignition
5S-FE engine control wiring diagram
1MZ-FE engine control wiring diagram
Wiring diagram for turns and alarms
Wiring diagram for starting, rear window defroster and antenna
Wiring diagram for starting, radio and sunroof
Тойота Camry XV20 (1996-2001)
General information
Controls and instruments
Governing bodies (left-handed)
Governing bodies (right-handed)
Indicator symbols on the dashboard
Car keys
Engine lock system
Side doors — locking and unlocking
Rear door safety locks for child safety
Power windows
Trunk lid
Trunk security system
Hood opening
Gas tank cap
Roof sunroof
Front seats — adjustment
Folding the rear seat
Seat head restraints — adjustment
Front seat belt tensioners
SRS front airbags
SRS side airbags
Steering wheel — adjustment
Exterior mirrors
Interior rear view mirror
Sun visors
Headlights — turning on and switching
Turn Signals
Headlight Beam Power Regulator
Emergency flashing signals
Dashboard lighting control
Front fog lights
Rear fog lights
Interior lighting
Front window wipers and washers
Headlight cleaner
Rear window and door mirror defrosters
Fuel level indicator
Coolant temperature gauge
Tachometer (engine speed indicator)
Odometer and odometers
Warning service indicators and beeps
Ignition switch
Automatic transmission
Gearbox with manual shift
Parking brake
Cruising mode
Car audio system
Audio Controls and Features
Controls of the air conditioning system
Airflow controller settings
Interior heating
Air conditioning
Cabin ventilation
Defogging and heating
Side ventilation openings
Digital Clock — Installation
Thermometer (temperature outside the car)
Cigarette lighter and ashtray
Power take-off point (socket)
Glove box
Accessory box
Small drawer
Beverage glass holder
Floor mat
Seat heaters
General characteristics of the car
Driving and operation
Choosing the Right Fuel
ABS warning light
Brake pad wear indicator
Precautions for stowage luggage
Vehicle and engine identification number
Starting with a booster battery
If the engine stalls while driving
If the car engine overheats
If the tire is flat (wheel replacement)
If the vehicle needs to be towed
Some tips for buying a car
Buying an old car or a mysterious set of numbers and letters
How to increase the durability of your car
On the parallelism of the bridges of the car and the trailer
Preparing your car for winter
Daily care
Checking the engine oil level
Engine oil selection
Checking the engine coolant level
Choice of refrigerant type
Checking and replacing the air conditioner filter
Tire pressure check
Checking and changing tires
Changing wheels and tires
Installing snow tires and snow chains
Replacement of damaged wheels
Checking the condition of the battery
Checking the appearance of the battery
Checking the battery fluid
Recharging the battery
Fuses — Location and Replacement
Adding water to the washer tank
List of used lighting lamps
Replacing headlight bulbs
Parking lights
Side light signals
Rear turn signal light, brake light, tail lights
Rear fog lights
License plate lighting
High mounted brake light
Front turn signal lights
Specifications for maintenance
Fuses
Maintenance
Maintenance specifications
Maintenance Schedule
Primary and secondary checks
Checking oil and fluid levels
Checking tire condition and tire pressure
Checking the fluid level of the power steering system
Checking the automatic transmission fluid level
Changing engine oil and oil filter
Inspection and replacement of wiper blades
Checking, maintaining and charging the battery
Checking, adjusting the tension and replacing the drive belt
Checking and replacing hoses in the engine compartment
Checking the cooling system
Wheel swap
Checking the brake system
Air filter replacement
Checking the power system
Differential Fluid Level Check (automatic transmission)
Checking the manual transmission oil level
Steering and suspension check
Checking the covers of the axle shafts
Exhaust system check
Height and free travel of the clutch and brake pedals
Fuel filter replacement
Replacing the coolant and flushing the cooling system
Checking the system that controls the emission of fuel vapors
Automatic transmission fluid change
Manual transmission oil change
Checking body mounts
Checking and replacing spark plugs
Checking and replacing spark plug wires
Checking and adjusting valve clearances
Fuel filler cap gasket replacement
Checking and replacing the crankcase ventilation valve
Power unit
4-cylinder engine
Specifications for 4-cylinder engines
Cylinder compression check
Top dead center (TDC) piston N1
Cylinder head cover — removal and installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Timing belt and sprockets
Front crankshaft oil seal — replacement
Camshaft oil seal — replacement
Camshafts and valve lifters
Cylinder head — removal and installation
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Flywheel and drive disc — removal and installation
Rear crankshaft oil seal — replacement
Engine mounts — check and replace
6-cylinder engine
Specifications for 6-cylinder engines
Cylinder compression check
Top dead center (TDC) piston N1
Cylinder head covers — removal and installation
Intake manifold — removal and installation
Exhaust manifolds — removal and installation
Timing belt and sprockets
Front crankshaft oil seal — replacement
Camshaft seals — replacement
Camshafts and valve lifters
Cylinder heads — removal and installation
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Rear crankshaft oil seal
Engine mounts — check and replace
Engine overhaul
Specifications for 4-cylinder engines
Specifications for 6-cylinder in-line engines
Engine overhaul — general notes
Engine diagnostics with a vacuum gauge
Engine Overhaul — Alternatives
Removal and installation of the engine
Engine overhaul
Cylinder head and valves — bulkhead and assembly
Balancing device (4 cylinder engine)
Pistons and connecting rods — removal and inspection
Crankshaft — removal and inspection
Cylinder block — cleaning and checking
Cylinder honing
Main bearings and connecting rod bearings
Measuring the amount of free play of the balancing device
Piston rings — installation
Crankshaft main bearings — installation
Rear crankshaft oil seal — installation
Connecting rod bearings — inspection and installation
Installing an engine balancer
Starting and checking the engine after overhaul
Exhaust smoke analysis
Toothed belt for driving the timing mechanism
The appearance of sediment in the oil
Engine overheating — the most common causes
Engine electrical equipment
Location of units of the charge and ignition system
Technical characteristics of the electrical equipment of the engine
Battery — Check and Replace
Power Cables — Inspection and Replacement
Ignition system — description and verification
Ignition coils — replacement
Ignition timing check
Electronic ignition unit — check
Battery Charging System — Description and Testing
Generator — removal and installation
Voltage regulator and brushes — replacement
Engine starting system — design description
Starter motor — removal and installation
Traction starter relay — removal and installation
The main malfunctions of electrical equipment
What you need to know the owner of a car with an injection engine
Turbocharger — general replacement information
Cooling system
Location of elements of the engine cooling system
Specifications of the cooling system
Thermostat — check and replacement
Cooling fans — check and replace
Radiator and expansion tank — removal and installation
Water pump — removal, inspection and installation
Coolant temperature sensor
Electric circuit of the discharge fan motor
Electric motor of the discharge fan
Heating and ventilation
Heater and air conditioner control panel
Heater radiator — removal and installation
Air conditioning system
Automatic air conditioning system
Interior heating system
Air Conditioning Compressor Clutch Circuit
Air Conditioning Dehumidifier
Air conditioning compressor — removal and installation
Air Conditioning Refrigerator
Air conditioning evaporator
Fuel system
Elements of the fuel injection system
Fuel System Specifications
Relieve pressure in the fuel system
Fuel pump and fuel pressure
Fuel pipes and pipe connections — repair and replacement
Removal and installation of the fuel pump
Fuel pressure regulator — removal and installation
Fuel gauge sensor — check and replace
Fuel tank — removal and installation
Air filter housing — removal and installation
Accelerator cable — removal and installation
Electronic fuel injection system — check
Throttle — check and replacement
Fuel line and injectors — removal and installation
Exhaust system
Exhaust system service
Places of installation of units of the toxicity reduction system
Technical characteristics of the toxicity control system
OBD II Emissions Diagnostic System
Computer OBD II system (Powertrain Control Module)
Throttle position sensor — check and replace
Manifold absolute pressure sensor
Mass Air Flow Sensor — Check and Replace
Intake air temperature sensor (IAT sensor)
Coolant temperature sensor (ECT sensor)
Crankshaft rotation sensor — check and replace
Camshaft rotation sensor — check and replace
Power steering pressure contact sensor — check and replace
Oxygen content sensor in exhaust gases
Knock sensor — check and replace
Vehicle speed sensor — check and replace
Idle air bypass valve (IAC valve)
Suction channel selection system (ACIS system)
Crankcase ventilation system
Exhaust gas recirculation system
Gasoline vapor recovery system — check and replace
Converter — check and replace
How to keep the catalyst in working condition
Transmission
Mechanical gearbox
Specifications of a manual transmission
Maintenance of a manual transmission
Gear lever cables — replacement
Gear lever block — removal and installation
The switch of lamps of lanterns of a backing — check and replacement
Removal and installation of a manual transmission
Automatic gearbox
General information about automatic transmission
Specifications for automatic transmission
Caring for an automatic transmission
General automatic transmission diagnostics
Gear lever cable — adjustment and replacement
Throttle cable — check and adjust
Ignition lock switch — check and replace
Shift Lever Lock System
Replacement of automatic transmission oil seals
Removal and installation of automatic transmission
Electronic control system for automatic transmission
Automatic transmission — operation and care
Clutch
Clutch specifications
Clutch — description and verification
Clutch — removal, inspection and installation
Release bearing and fork — removal, inspection and installation
Clutch master cylinder — removal and installation
Clutch slave cylinder and battery — removal and installation
Removal of air from the hydraulic clutch
Clutch Interlock Switch — Check and Adjust
Clutch slip — causes and repair
Chassis, running gear
Suspension and axle shafts
Suspension and steering units
Suspension Specifications
Stabilizer bar of the front suspension
Front suspension strut — removal, inspection and installation
Suspension strut and spring — disassembly and assembly
Suspension arm — removal, inspection and installation
Ball joints — replacement
Swivel fist and hub — removal and installation
Front wheel hub and bearing
Rear stabilizer bar and bushings
Rear suspension strut — removal, inspection and installation
Longitudinal bar — removal and installation
Rear suspension arms — removal and installation
Hub and rear wheel bearing — removal and installation
Rear suspension bracket — removal and installation
Wheel alignment
Half shafts — removal and installation
Replacement of half shaft covers
Steering
Steering wheel — removal and installation
Tie rod ends — removal and installation
Steering gear covers — replacement
Steering gear — removal and installation
Power steering pump — removal and installation
Bleeding air from the power steering circuit
Brake system
General information about the brake system
Specifications of the brake system
ABS anti-lock braking system
Disc brake pads — replacement
Brake caliper — removal and installation
Brake disc — removal, inspection and installation
Drum brake pads — replacement
Wheel brake cylinder — removal and installation
Brake master cylinder — removal and installation
Hoses and tubes for hydraulic brakes
Removal of air from a hydraulic drive of brakes
Vacuum brake booster — removal, inspection and installation
Parking brake pads, rear disc brakes
Parking brake — adjustment
Parking brake cables — replacement
The switch of a signal of braking — removal and installation
ABS: the natural choice for the car
Brake system malfunctions
Body and interior
Exterior (external elements)
General information about body maintenance
Vinyl body trim
Minor body damage
Significant body damage
Hood — removal, installation and adjustment
Bonnet lock and lock cable
Decorative bumper panels
Front fender — removal and installation
Rear-view mirrors — removal and installation
Interior (internal elements)
Caring for upholstery and rugs
Center floor section — removal and installation
Decorative panels for the front of the interior cladding
Steering column covers — removal and installation
Instrument panel — removal and installation
Windshield frame lining
Front seat — removal and installation
Rear seat — removal and installation
Storage tray — removal and installation
Doors, locks and windows
Servicing hinges and locks
Windscreen and fixed windows
Central locking — general information
Trunk lid — removal, installation and adjustment
Trunk lid latch and lock — removal and installation
Fuel door/boot lid release cable
Facing panels of doors — removal and installation
Door — removal, installation and adjustment
Latch, door lock and handle
Door glass — removal and installation
Window regulator — removal and installation
Electrical equipment
Equipment and devices
Troubleshooting electrical equipment
Fuses — location and replacement
Fusible Links — Location and Replacement
Breakers — description and verification
Relay — location and verification
Turn Signal/Alarm Interrupter
Steering column switch combination
Ignition lock and lock drum — check and replace
Instrument panel switches — check and replace
Fuel and oil temperature gauges
Instrument panel — removal and installation
Wiper Motor — Check and Replace
Receiver, speakers and antenna — removal and installation
Rear window heater — check and repair
Headlight bulbs — removal and installation
Headlight adjustment
Halogen headlight housing — removal and installation
Sound signal — check and replace
Replacing light bulbs
Power side mirrors
Cruise control system — check
Electric window regulator — check
Electric door locks — check
Airbags
Electrical circuits
Wire insulation color designations
Starting, charging and ignition systems
4-cylinder engine management system
6-cylinder engine management system
Wiring diagram of the heater and air conditioner
Engine cooling system, heated rear window and mirror
Pointers and light signaling system
Turn signal, emergency signal, reversing signal
Rear lights and brake signal
Wiring diagram for interior lighting
Cruise control system
Power window wiring diagram
Wiring diagram for door locks
Wiring diagram of the anti-theft system
Audio system with built-in amplifier
Audio system with separate amplifier
Windshield wiper and washer, power mirror system
Тойота Camry XV30 (2001-2006)
User manual
Vehicle description
Dimensions and new body design of the Camry
Storage compartment for instrument panel console
Car steering wheel
Front seats
Seats with automatic control
Instrument cluster
Dashboard and center console
Glass with UV protection
Glass with a water-repellent protective coating
Auto glareless electrochromic rear view mirror
Electrochromic mirror element
Car interior and dashboard — general information
Vehicle identification
Engine compartment
Engine Specifications
Recommended fuel
Recommended engine oil
Cooling system — general information
Battery — general information
Clutch — general information
Gearbox — general information
Brake system and steering
Electric windows doors
Keys, locks and alarms
Primary and secondary keys
Engine lock system
Wireless remote device
Locking and unlocking the doors
Unlocking the trunk lid
Unlocking the trunk lid with the key
Replacing the battery in the wireless remote control
Registration of identification code
Unlocking and locking the side doors with the key
Unlocking and locking the side doors with the internal lock button
Unlocking and locking with the power door lock switch
Device «child protection»
Alert system for unlocked locks
Sunroof
Hood opening
Opening the trunk lid from inside the car and luggage security system
Opening the hatch of the filler neck of the fuel tank
Governing bodies
Instrument panel and instrument cluster
Fuel level indicator
Engine coolant temperature gauge
Tachometer (engine speed)
Odometer and two trip meters
Alarms and indicators, audible warning signals
Checking control indicators (except for the low fuel warning light)
Headlight switch
Automatic lighting shutdown system
Self-adjustment of the light beams of the headlamps
Switch mode «far-near» headlights
Headlight level control
Emergency alarm system
Dashboard illumination control
Front fog lights
Rear fog lights
Interior lighting
Lighting system at the entrance to the car
Ignition light
Individual backlights
Windshield wipers and windshield washer
Headlight cleaners
Heated rear window and exterior mirrors
Salon equipment
Clock with digital display
Outdoor temperature display
Multifunction display
Cigarette lighter and ashtrays
Sound signal
Power Connectors
Glove box
Auxiliary glove boxes
Rear console box
Front and rear cup holders
Cargo net
Rear sun shade
Steering wheel tilt
Exterior mirrors
Control of the electric drive of external rear-view mirrors
Folding door mirrors
Interior rear view mirror
Individual mirrors
Car seat general view
Front seats — adjustment
Rear Seats — Folding
Seat heating system (optional equipment)
Front and rear head restraints
Seat belts — use and care
Front seat belt pretensioners
Keeping Children Safe
SRS airbags for driver and front passenger
Precautions to Avoid Deploying SRS Systems
SRS side airbags
Side airbags and SRS curtain airbags
Air conditioning control panel
Airflow controller settings
Center and side deflectors
Air conditioning filter
Checking and replacing the air conditioning filter
Driving and operation
Recommended fuel
Vehicle operation in other countries
Refueling a car from barrels and ground containers
Vehicle break-in period
Ignition switch with steering lock
Automatic transmission
Manual Transmission
Traction control system
Normal driving mode
Driving with traction control off
Vehicle stability control system
Control lamp of system of stabilization of course stability «VSC»
Parking brake
Adjustment of the pedal and / or lever of the parking brake system
Stability System (Cruise control)
Enabling Stability Control
Cruise control system
Three way catalytic converters
Precautions regarding engine exhaust gases
Engine oil consumption
Spark plugs with iridium tips
Brake system — general information
Adjusting the height of the brake pedal
Checking the free play of the brake pedal
Check of size of a stock of a course of a pedal of a brake
Anti-lock braking system (ABS)
Control lamp anti-blocking system of brakes (ABS)
Drum-disc parking brake system
Auxiliary brake system
Brake lining wear indicator
Starting the car engine
Driving a car in various conditions
Driving a car in winter
Trailer towing
If the car does not start
Starting with a booster battery
If the car engine overheats
On-board tool, jack and spare wheel
Removing the wheel trim (with steel discs)
Jack installation
Replacing a damaged wheel
Towing a car
Car towing in an emergency
Installing the front towing eye
Inability to shift the selector lever of an automatic transmission
Maintenance
Maintenance Information
Maintenance Schedule
Checking the engine oil level
Replacing the oil filter on a car with a 1AZ-FE and 2AZ-FE engine
Checking the engine coolant level
Checking the radiator and condenser
Tire pressure check
Checking, changing and rotating tires
Rechargeable battery — precautions
External inspection of the battery
Precautions when recharging the battery
Adding fluid to the washer reservoir
Replacing lamps in light fixtures
Replacing low beam bulbs
Replacing high beam bulbs
Replacing parking light bulbs
Replacement of lamps of lanterns of forward indexes of turns
Replacement of lamps of lanterns of lateral indexes of turns
Replacement of lamps of lamps of lanterns of back lighting devices
Fuses — Location and Ratings
Checking and replacing fuses
Body protection against corrosion
Body Corrosion Prevention
Washing and waxing
Removing paint stains
Polishing and waxing
Car bumper care
Car interior cleaning
Power unit
4-cylinder engine
General information about 1AZ-FE and 2AZ-FE engines
Distinctive features of the engines of the 1AZ-FE and 2AZ-FE models
Cylinder head cover
Cylinder head gasket
Cylinder head — design description
Cylinder block — design description
Piston — design description
Connecting rod — design description
Crankshaft — design description
Balance shaft — design description
Engine accessory drive system
Valve drive mechanism
Valve drive camshaft
Inlet and outlet valves
Gas distribution mechanism drive chain
Lubrication system — general description
Oil pump — design description
Cooling system — general description
Intake and Exhaust System — General Description
Air filter — design description
Throttle assembly — design description
Intake Manifold — Design Description
Exhaust manifold — design description
Exhaust pipe — design description
Two stage exhaust control system
Fuel system — general description
Fuel Injector — Design Description
Fuel pump — design description
Ignition system — general description
Starter — design description
Control system (I4)
Engine management system configuration
Location of the main elements of the engine management system
Air flow sensor
Crankshaft rotation angle sensor
Camshaft position sensor
Throttle position sensor
Fuel pedal position sensor
EFI system (Electronic fuel injection system)
ETCS-i system (intelligent electric throttle control system)
VVT-i system (Intelligent valve timing)
Cooling system fan control
Diagnostics of the operation of the cooling fan
Diagnostic Trouble Codes for the Engine Management System
Engine overhaul (I4)
General information and safety precautions for removing the power unit
Removing old sealant
Specification of the types of nuts and bolts used
Maintenance of the mechanical part of the engine
Removing the oil filter
Removing the crankshaft pulley
Removing the coolant pump
Removing the oil pan
Disassembly of the working components of the timing mechanism drive
Removing the oil pump drive chain
Removing the oil pump
Removing caps and camshaft bearing
Removing the cylinder head, checking the axial play of the balancing shafts
Checking the radial play of the balance shafts
Replacement of a back epiploon of a cranked shaft
Checking the drive chain of the gas distribution mechanism and the sprocket of the shafts
Checking the operation of the timing chain tensioner
Camshaft Runout Check
Camshaft lobe height check
Gap in the camshaft (outside diameter)
Installing the WT sprocket (intake camshaft)
Dismantling of a head of the block of cylinders
Checking the cylinder head
Checking valve seats
Checking the end play of the camshaft
Checking the radial play in the camshaft bearings
Checking the valve spring
Valve length check
Checking the thickness of the valve disc
Valve Stem Diameter Measurement
Checking the internal diameters of the valve guides
Checking tappets and tappet bores in the cylinder head housing
Cylinder head assembly
Dismantling of the block of cylinders
Checking the radial play of the connecting rod bearing
Replacement of liners of radical bearings
Removing the piston and connecting rod assembly
Measurement of axial and radial play of the crankshaft and in main bearings
Checking clearance between piston and cylinder
Checking the gap between the compression ring and the groove
Checking the clearance in the piston pin lock
Checking the inner diameter of the pin hole in the piston
Checking the piston pin diameter
Checking the fit of the piston pin
Connecting rod check
Checking the crankshaft
Checking the connecting rod and main journals
Checking the connecting rod bolts
Checking and replacing the main bearing shells
Assembling the connecting rod and piston group
Installation of piston rings
Cylinder block assembly
Installation of balance shafts
Engine crankcase installation
Installation of bolts of fastening of a head of the block of cylinders
Installing the VVT-i sprocket
Installation of camshafts
Oil pump installation
Installing the sprocket and oil pump drive chain
Setting the piston of cylinder No. 1 to TDC of the end of the compression stroke
Installing the timing chain drive
Installing the crankshaft position sensor rotor
Installing the Timing Chain Cover
Oil pan installation
Installing the coolant pump
Installing the crankshaft position sensor
Installing the crankshaft pulley
Installing the Timing Chain Tensioner Mechanism
Translating the timing chain tensioner into working condition
Installing the piston of the first and fourth cylinders at TDC of the compression stroke
Final assembly of the unit
6-cylinder engine
General information about 1MZ-FE engines
Distinctive features of the 1MZ-FE model engine
Cylinder head cover
Cylinder head gasket
Cylinder head — design description
Cylinder block — design description
Piston — design description
Connecting rod — design description
Crankshaft — design description
Crankshaft pulley — design description
Valve drive mechanism — general information
Camshafts — design description
Intake and exhaust valves and valve lifters
Timing belt of the timing mechanism drive
Timing belt tensioner of the timing mechanism
Lubrication system — general information
Cooling system — general information
Intake and exhaust system — general information
Intake Manifold — Design Description
Exhaust manifold — design description
Exhaust system — design description
Fuel system — general information
Ignition system — general information
Control system (V6)
1MZ-FE engine management system configuration
The main elements of the engine management system
Crankshaft rotation angle sensor
Camshaft position sensor
Fuel pedal position sensor
EFI system (Electronic fuel injection system)
ETCS-i system (Intelligent Electric Throttle Control System)
ACIS (Acoustic control of the intake system)
Air intake control valve
VSV (vacuum valve)
Air intake control system
Diagnostics of the engine management system
Reliability management system
Pedal Position Sensor Failure Compensation
Throttle position sensor failure compensation
Diagnostic Trouble Codes for the Engine Management System
Engine overhaul (V6)
Maintenance of the mechanical part of the engine
Valve clearances — getting started
Removing the cylinder head cover
Installing the piston of the 1st cylinder at TDC of the compression stroke
Checking thermal clearances in valves
Valve clearance adjustment
Removing the timing belt
Checking the timing belt
Timing belt installation
Removing the cylinder head — preparatory operations
Removing the intake and exhaust valve shafts
Disassembly of the exhaust camshafts
Removing cylinder heads
Removing valves
Cleaning the cylinder head
Checking the cylinder head for warping
Valve and Guide Replacement
Checking and lapping valves
Checking the valve spring
Valve lifter check
Checking the end play of the camshaft
Measuring the backlash in the gearing of the camshafts
Checking the bore for pushers in the block head housing
Checking the oil clearance in the camshaft bearings
Cylinder head assembly
Installing the cylinder head
Assembly of exhaust camshafts
Installation of exhaust camshafts
Installation of a camshaft of inlet valves of a back head of the block
Installation of a camshaft of final valves of a back head of the block
Installation of a camshaft of inlet valves of a forward head of the block
Installing the cylinder head cover
Installing the rest of the cylinder head components
Disassembly of the cylinder block — preliminary operations
Checking the end play of the connecting rod bearing
Checking the radial play of the connecting rod bearing
Removing the piston and connecting rod assembly
Measuring the end play of the crankshaft
Checking oil radial clearances
Checking the block of cylinders
Cylinder diameter measurement
Disassembly of the connecting rod and piston group
Checking clearance between piston and cylinder
Checking the concentricity of the connecting rod heads
Piston pin oil clearance check
Piston pin measurement
Pressing out and pressing in the bushing of the upper head of the connecting rod
Checking the End Gap of the Compression Ring
Checking the clearance in the piston ring lock
Checking the runout of the crankshaft
Checking the connecting rod and main journals
Selection of studs and plugs
Assembling the connecting rod and piston group
Installation of piston rings
Installing connecting rod bearing shells
Cylinder block assembly
Installing the coolant drain plug
Oil pump installation
Oil pan installation
Installing the lower part of the oil pan
Installing the thermostat housing
Transmission
Clutch
Clutch — general information
Clutch disengagement control system when starting the engine
Bleeding the hydraulic clutch release
Clutch pedal height adjustment
Checking pedal free play and pusher clearance
Pedal free play and pusher clearance adjustment
Clutch release point check
Removing the clutch pedal
Dismantling the clutch pedal
Installing the clutch pedal
Removing the clutch master cylinder
Removing the clutch master cylinder piston kit
Installing the Clutch Master Cylinder Piston Kit
Clutch master cylinder installation
Intermediate clutch accumulator (since July 2003)
Removal and installation of the clutch slave cylinder
Removal and installation of clutch
Checking the clutch elements
Mechanical gearbox
Mechanical transmission — general information
Checking the oil level of a manual transmission
Components of a manual transmission in a block with a final drive
Replacing the front differential seal
Removing the differential box
Checking the circumferential clearance of side gears
Removal of pin of an axis and an axis of satellites of differential
Removing the front side differential gear
Differential Assembly
Signs of a malfunctioning manual transmission
Automatic gearbox
Automatic transmission — general information
Planetary gearbox
Elements of the planetary gearbox
Hydraulic control system
Safety precautions when working with automatic transmissions
Checking the automatic transmission fluid
Checking and adjusting the throttle control cable
Checking and inspecting the parking/neutral position switch
Check of position of the lever of a gear change
Adjustment of position of the lever of a gear change
Inspection and testing of the torque converter clutch
Cleaning and checking the oil line and oil cooler
Inspection of the ring gear and drive disk
Removing the park/neutral switch
Park/Neutral Switch Adjustment
Installing the Park/Neutral Position Switch
Removal and installation of sensors of turns of a transmission
Replacing the valve block of an automatic transmission
Removing the oil pump stator shaft
Checking the clearances of the oil pump
Removing the oil pump drive and driven gears
Removing the front O-ring and front oil pump housing oil seal
Oil pump check
Oil pump assembly
Replacing the front oil seal of the automatic transmission differential
Drive mechanism
Drive mechanism — general information
Vehicle check
Drive mechanism components
Front wheel hub and steering knuckle repair
Replacing the front wheel hub bolt
Removal and installation of a nave of a back wheel
Removal and installation of a rotary fist of a nave of a back wheel
Replacing the rear wheel hub bolt
Dismantling of a drive of forward wheels
Check of a drive of a forward wheel assy
Front wheel drive disassembly
Removal of a damper of the left drive of a forward wheel (manual transmission)
Table of signs of malfunctions of the drive mechanism
Chassis, running gear
Wheels and tires
Checking the height of the tread pattern
Tire change
Measuring the clearance of the front and rear wheels of a car
Checking and adjusting the toe angles
Checking and adjusting wheel angles
Checking the camber, longitudinal and transverse inclination of the axes of rotation
Camber adjustment
Car suspension
Front and rear suspension — general information
Shock absorber — design description
Rear suspension — design description
Front suspension components
Front Suspension Component Check
Removing the front shock absorber
Check and installation of a shock-absorber rack of a forward suspension bracket
Removal, check and installation of the lower spherical support
Removal and installation of the front suspension stabilizer bar
Rear Suspension Components
Removing the rear shock absorber
Check and installation of a shock-absorber rack of a back suspension bracket
Possible malfunctions of the rear suspension
Steering
Steering — general information
Energy absorbing mechanism
Steering wheel play check
Checking the level of hydraulic booster fluid
Checking the pressure of the working fluid of the hydraulic booster
Steering wheel force check
Bleeding the power steering system
Steering Gear Components
Precautions when working with the passive safety system (SRS)
Removing the steering wheel and trim from the driver's side
Removing and checking the steering column
Checking and replacing the ignition lock cylinder
Assembly and installation of the steering column
Removing the power steering pump
Bypass valve check
Installing the power steering pump
Possible steering problems
Brake system
Brake system — general information
Vacuum brake booster
Anti-Lock Braking System (ABS)
Front wheel disc brakes
Checking and adjusting elements of the brake system
Checking the brake fluid level in the hydraulic reservoir
Brake hoses
Brake pedal height adjustment
Checking the free play of the brake pedal
Checking the brake pedal range
Checking the performance and tightness of the vacuum booster
Vacuum booster valve check
Bleeding the brake system
Bleeding ABS/VSC system pressure modulator
Checking and adjusting the parking brake
Removing the brake master cylinder
Disassembly of the master brake cylinder
Check and installation of the main brake cylinder
Check, removal and installation of the vacuum amplifier of brakes
Replacing the front brake pads, removing, disassembling and installing the front caliper
Replacing the rear brake pads, removing, disassembling and installing the rear caliper
Dismantling, checking and assembling the brake mechanism of the parking brake
Removal and installation of the sensor of speed of rotation of a forward wheel
Removal and installation of the pressure modulator
Removing and installing the brake pedal
Possible malfunctions of the brake system
Body and interior
Exterior (external elements)
General information about the car body
Impact absorption
Body vibration reduction
Noise Reduction Add-ons
Body anti-corrosion treatment
Removing the front bumper
Removing the rear bumper
Removal and installation of a back spoiler
Removal and installation of the upper molding
Removal and installation of front and rear door moldings
Removal and installation of the lower molding
Removal and installation of a decorative overlay of a luggage carrier
Removal and installation of decorative emblems and fonts
Removing the side turn signal
Removing the rear combination lamp
Removing the headlight
Removing the windshield wipers
Repair of the outer part of the car body
Doors, locks and windows
Front door adjustment
Adjustment of a bracket of the lock of a forward door
Rear door adjustment
Adjustment of a bracket of the lock of a back door
Hood adjustment
Trunk lid adjustment
Removal and installation of a windshield
Air conditioning and heater
Air conditioning and heater — general information
Air conditioner control panel
Air conditioning unit — design description
Heater radiator — design description
Evaporator — design description
Evaporator pre-cooling cycle
Air conditioning compressor — design description
Quick-release coupling
Air filter — replacement
Air conditioning electronic control unit
Self-diagnosis of the air conditioning control unit
Electrical equipment
Equipment and devices
General information about electrical equipment
Checking and troubleshooting the circuit
Wires, fuses and relays
Egnition lock (warning system about the key forgotten in the lock)
Checking the electric lock of the front door on the driver's side
Passenger side front door electric lock test
Checking the electric lock of the rear right door
Checking the electric lock of the rear left door
Checking the electric tailgate lock
Passenger side front door electric lock test (double blocking)
Checking the electric lock of the front door on the driver's side (double blocking)
Checking the electric lock of the rear right door (double blocking)
Checking the electric lock of the rear left door (double blocking)
Checking the main power window switch
Checking the power window motors
Checking the main power window relay
Checking the front seat adjustment switch
Checking the seat adjustment motors
Checking thermal fuses
Checking the washer motor
Checking the conductivity of the mirror adjustment switch
Checking the electric motor for folding mirrors
Check of the relay of a heater of back glass
Checking the interior rear view mirror
Fuses and relays — location and ratings
Power devices
Battery — general information
Charging the battery
Charging a fully discharged battery
Battery care
Checking a fully charged battery
Removing and installing the battery
Power supply system — general information
Generator — design description
Checking the generator on the car
Checking the accessory drive belt
Checking the electrical circuit of the generator at idle
Removing the generator (models with engine 1 and 2 AZ-FE)
Generator installation (models with engine 1 and 2 AZ-FE)
Removing the generator (models with 1MZ-FE engine)
Generator installation (models with 1MZ-FE engine)
Generator disassembly
Checking the voltage regulator relay
Checking the generator rotor
Checking the slip rings of the generator
Checking the generator rectifier unit
Checking the generator brushes
Alternator Bearing Check
Generator Assembly
Starter — general information
New Camry PS Starter
Removal and installation of a starter (models with engine 1 and 2 AZ-FE)
Removal and installation of a starter (models with 1MZ-FE engine)
Checking the operation of the starter
Checking the starter relay
Starter disassembly
Checking the starter armature
Checking the starter manifold
Checking the starter brush holder
Check of the traction relay of a starter
Starter Assembly
Electrical circuits
Engine control system diagram (1MZ-FE)
Engine control system diagram (1AZ-FE, 2AZ-FE)
Scheme of anti-lock braking system
Scheme of an automatic air conditioner
Instrument cluster diagram
Scheme of automatic lighting control
Charging system diagram
Immobilizer circuit (1MZ-FE)
Immobilizer circuit (1AZ-FE, 2AZ-FE)
Тойота Corolla Verso 3 (2004-2009)
General information
User manual
Vehicle dimensions
Vehicle and engine identification
Model range of cars
Vehicle interior
Dashboard
Storage compartments
Instrument cluster
Parting combination sensors and indicators
Multi-information display
The design and principle of operation of the multi-information display
Rear view monitor
Front and rear sonar (optional equipment)
Steering wheel with buttons
Gear shift lever
Seats — description and adjustment
Sunroof on the roof of the car
Windshield wipers and washers
Power window system
Electrochromic auto anti-glare rear view mirror
Engine start button
The design and principle of operation of the computer
Electronic immobilizer
Door lock remote control system
Replacing the battery for the door lock remote control
Cruise control system
Radio with CD player and navigation system
Air conditioning and heating system — general information
Gas-thermal heater for diesel vehicles
Air conditioning and fan — general information and maintenance
The design and principle of operation of the air conditioning compressor
General information about the security system
Airbags in case of side/rear collision
Warning system for unbuckled seat belts
Power unit
Petrol engines 1ZZ, 3ZZ
1ZZ-FE and 3ZZ-FE engines — general information
Engine design features
Valve mechanism — design description
Starting system — design description
Attachment drive — design description
Checking the ignition timing
Test without diagnostic tool
Checking the idle speed
Cylinder compression check
Checking the content of carbon monoxide and hydrocarbons in the exhaust gases
Replacing the fan and alternator V-belt
Valve clearance adjustment
Replacing the timing chain
Removal and installation of camshafts
Replacing the oil seal of the cover of the chain or belt drive of the gas distribution mechanism
Removing the power unit
Replacing the cylinder head gasket
Bulkhead of a head of the block of cylinders
Checking the cylinder block for deformation
Diesel engines 1СD-FTV
1CD-FTV engines — general information
Engine design features
Valve mechanism — design description
Charging system — design description
Checking the V-ribbed belt for the power steering pump drive
Checking the alternator drive poly V-belt
Checking the idle speed
Checking the maximum speed
Cylinder compression check
Drive Belt Replacement
Valve clearance adjustment
Replacing the timing belt
Removal and installation of camshafts
Replacing the crankshaft oil seal
Replacement of a back epiploon of a cranked shaft
Cooling system
Cooling system 1ZZ-FE and 3ZZ-FE — design description
CD-FTV cooling system — design description
Vehicle checks (1ZZ-FE / 3ZZ-FE)
Vehicle checks (1CD-FTV)
Thermostat check (1ZZ-FE / 3ZZ-FE)
Thermostat replacement (1ZZ-FE / 3ZZ-FE)
Thermostat replacement (1CD-FTV)
Replacing the liquid in the cooling system (1ZZ-FE / 3ZZ-FE)
Replacing the liquid in the cooling system (1CD-FTV)
Checking the cooling fan (1ZZ-FE / 3ZZ-FE)
Checking the cooling fan (1CD-FTV)
Checking the cooling fan relay
Replacing the water pump assembly (1ZZ-FE / 3ZZ-FE)
Replacing the radiator assembly (1ZZ-FE / 3ZZ-FE)
Replacing the radiator assembly (1CD-FTV)
Lubrication system
Lubrication system 1ZZ-FE and 3ZZ-FE — design description
Checks without removal from the car (1ZZ-FE / 3ZZ-FE)
Replacing the oil pump assembly (1CD-FTV)
Oil filter replacement (1ZZ-FE / 3ZZ-FE)
Oil filter replacement (1CD-FTV)
Replacing the oil cooler assembly (1CD-FTV)
Fuel system
Fuel system 1ZZ-FE and 3ZZ-FE — design description
CD-FTV Fuel System — Design Description
Checks without removal from the car (1ZZ-FE / 3ZZ-FE)
Checks without removal from the car (1CD-FTV)
Fuel injector replacement (1ZZ-FE / 3ZZ-FE)
Removal, dismantling, assembly and installation of the fuel pump (1ZZ-FE / 3ZZ-FE)
Fuel injector replacement (1CD-FTV)
Replacing the fuel filter assembly (1CD-FTV)
Control system
Ignition system 1ZZ-FE and 3ZZ-FE — design description
Engine management system 1ZZ-FE and 3ZZ-FE — design description
CD-FTV engine management system — design description
Checks without removal from the car (1ZZ-FE / 3ZZ-FE)
Checks without removal from the car (1CD-FTV)
Replacing the oil valve for controlling the variable valve timing mechanism (1ZZ-FE / 3ZZ-FE)
Mass air flow meter replacement (1ZZ-FE / 3ZZ-FE)
Replacing the coolant temperature sensor (1ZZ-FE / 3ZZ-FE)
Replacing the knock sensor (1ZZ-FE / 3ZZ-FE)
Replacement of an accelerator pedal assy (1ZZ-FE / 3ZZ-FE)
Engine ECU Replacement (1ZZ-FE / 3ZZ-FE)
Removal and installation of the throttle body (1CD-FTV)
Mass air flow meter replacement (1CD-FTV)
Replacing the coolant temperature sensor (1CD-FTV)
Replacing the intake air temperature sensor (1CD-FTV)
Removing the intake air temperature sensor in a diesel engine
Camshaft Angle Sensor Replacement (1CD-FTV)
Engine ECU Replacement (1CD-FTV)
Exhaust emission control system (1ZZ-FE / 3ZZ-FE)
Exhaust emission control system (1CD-FTV)
Replacing the heated oxygen sensor (1ZZ-FE / 3ZZ-FE)
Replacing the crankcase ventilation valve (1ZZ-FE / 3ZZ-FE)
Replacement of electrovacuum valve No. 1 (1ZZ-FE / 3ZZ-FE)
Replacing the carbon adsorber (1ZZ-FE / 3ZZ-FE)
Checking the exhaust gas recirculation system (1CD-FTV)
Replacement of the exhaust gas recirculation valve (1CD-FTV)
Checking the ignition system (1ZZ-FE / 3ZZ-FE)
Exhaust system
1ZZ-FE and 3ZZ-FE intake and exhaust systems — design description
CD-FTV intake and exhaust system — design description
Check without removal from the car
Replacing the intercooler assembly (1CD-FTV)
Checking the vacuum distribution valve (VRV) complete
Boost pressure sensor replacement (1CD-FTV)
VRV Vacuum Distribution Valve Assembly Replacement (1CD-FTV)
Removal and installation of an exhaust pipe in gathering (1ZZ-FE / 3ZZ-FE)
Transmission
Clutch and drive shafts
General information about the clutch
Clutch engagement sensor assembly, vehicle test (C251 / E358)
Clutch sensor replacement
Clutch pedal adjustment (C251 / E358)
Removal and installation of the clutch pedal
Replacing the clutch master cylinder assembly (C251 / E358)
Disassembly of the clutch slave cylinder assembly (C251 / E358)
Replacing the clutch drive assembly (C251A)
Clutch travel sensor replacement (C251A)
Replacing the hydraulic accumulator of the clutch drive assembly (E358)
Disassembly, inspection and assembly of the clutch
Procedures for checking drive shafts on a vehicle
Disassembly and repair of the front wheel drive
Mechanical gearbox
General information about manual transmission
Manual transmission in the block with final drive C251
Manual gearbox in the block with final drive E358
Multimodal manual transmission
Clutch drive — design description
Gear Lever — Design Description
Vehicle check procedures
Replacing the front differential seal
Replacing the shift lever assembly (C251 / E358)
Chassis, running gear
Car suspension
Chassis of cars — general information
Front suspension — design description
Rear suspension — design description
Checking the height of the tread pattern
Tire change
Front wheel alignment
Removal, check and installation of a shock-absorber rack of a forward suspension bracket
Replacing the lower left arm of the front suspension No. 1
Rear Suspension Inspection Procedures
Removal, check and installation of a shock-absorber rack of a back suspension bracket
Steering
Car steering mechanism — general information
Power steering — design description
The mechanism for changing the tilt and height of the steering column
Vehicle check procedures
Steering column disassembly
Disassembly of the power steering pump assembly
Brake system
Vehicle braking system — general information
ABS with electronic brake force distribution (EBD)
Electronic brake force distribution (EBD)
Bleeding the brake circuit
Brake pedal adjustment
Checking the brake booster assembly
Checking the vacuum pump assembly (1CD-FTV)
Check of the actuator of working cylinders of brakes assy (without the VSC course stability system)
Checking the ABS and PBS actuator (with the VSC course stability system)
Parking brake adjustment
Replacing the parking brake lever
Replacing the parking brake cable No. 1 assembly
Replacing the front brake pads
Body and interior
Exterior (external elements)
Design that absorbs impact energy in a frontal collision
Side impact absorbing design
Body protection against corrosion
Body vibration and noise reduction products
Front bumper replacement
Rear bumper replacement
Replacing the rear window seal of the front left door
Removal and installation of a windshield
Hood adjustment
Front door adjustment
Tailgate adjustment
Rated tightening torques
Electrical equipment
Power devices
Starter — design description
Charging system — design description
Checking the starter motor without removing it from the car
Checking the operation of the starter
Checking the generator without removing it from the car
Checking the preheating system (1CD-FTV)
Replacement starter assembly (1ZZ-FE / 3ZZ-FE)
Replacement starter assembly (1CD-FTV)
Generator Assembly Replacement (1ZZ-FE / 3ZZ-FE)
Generator Assembly Replacement (1CD-FTV)
Dismantling, checking and assembling the generator
Electrical circuits
Start button, immobilizer, horn
Instrument cluster diagram
Scheme of an automatic air conditioner
Diagram of the rear wiper and washer
Electric Mirror Diagram
Interior lighting scheme
Scheme of rear marker lights
Тойота Corolla E80 (1983-1990)
General information
User manual
General view of controls and indicators
Two keys for your car
Door lock — opening and locking with a key
Locking the door from inside the car
Locking the door from the outside without a key
Child safety lock of the rear door
Front seat — front seat repositioning
Setting the seatback angle
Setting the angle of the seat surface
Installing the hip rest
Headrests (with vertical adjustment)
Headrests (with vertical and horizontal adjustment)
Seat belts (three-point)
Seat belts (point-to-point)
Ignition switch with steering wheel lock (gasoline engines)
Ignition switch with steering wheel lock (diesel engines)
Combined high beam, low beam and turn signal switch
Steering wheel height setting
Alarm switch
Switch of windscreen wipers and windscreen washers (intermittent operation option)
Variant without intermittent operation
The switch of a screen wiper and a washer of back glass
Headlight cleaner
Warning and control indicators
Fuel reserve indicator (cars without tachometer)
Fuel reserve indicator (cars with tachometer)
Remote coolant thermometer
Distance meter and day counter
Tachometer on the dashboard
Economic driving control device
Clock in the car
Instrument panel dimmer
Heated rear window switch
Rear fog light switch
Cigarette lighter and ashtray
Heated driver's seat
Heating and ventilation device control
Heating, ventilation and air conditioning control
Ventilation system control
Ventilation and air conditioning control
Radio control
Cassette player
Parking (manual) brake
Air damper thrust button
Clothing (glove) box
External mirror adjustable from inside
Dimmable interior mirror (protective screen)
Ceiling lighting
Reading light (sunroof car)
Luggage compartment lighting
Electric sliding sunroof
Folding rear seat
Trunk release lever
Trunk lid (non-European models)
Trunk lid (European models)
Tailgate release lever
Backdoor (non-European models)
Backdoor (European models)
Trunk cover
Lever for opening the fuel cap
Gas tank cap
Bonnet release
Car protection against corrosion
Car washing and waxing
Car interior cleaning
Start of movement
Applied fuel
Before starting the engine
Engine starting (4A, 4A-C and 2A engines, European models)
Engine starting (2A engine, non-European models)
Engine starting (engine 1C)
Driving with a manual transmission
Driving with automatic transmission
Faults en route
If the engine does not start — a simple check
Starting the engine by towing
Starting the engine from an auxiliary battery
Fuel System Purge (diesel engine)
If the engine overheats (all engines except 1C)
If the engine overheats (engine 1C)
If the electric sunroof does not close
If a tire puncture occurs
If the vehicle needs to be towed
Maintenance
Special tool
Technical inspection
Maintenance
Carrying out maintenance work
Engine and exhaust system
Engine oil change
Visual control of oil leaks
Checking the oil level
Checking the coolant level
Coolant replacement
Visual inspection of the cooling system for leaks
Checking antifreeze
Adjustment of clearances in the valves of the gas distribution mechanism
Checking the angle of the closed state of the contacts
Ignition timing check
Replacement of spark plugs. Checking electrical connections
Replacing the air filter element
Draining sediment from the fuel filter and replacing it
Checking and replacing the V-belt. Tensioning and replacing the toothed belt
Visual inspection of the exhaust system
Gearbox and wheel drive
Visual inspection for tightness
Manual transmission: checking the oil level
Manual transmission: oil change
Automatic transmission: checking the oil level
Automatic transmission: oil change
Differential: checking the oil level
Differential: oil change
Checking the protective covers of the drive shafts
Clutch Fluid Level Check
Brakes, tires and wheels
Checking the brake fluid level
Checking the thickness of the brake linings
Visual inspection of brake lines and hoses
Checking the parking brake
Brake Fluid Replacement
Checking tire pressure
Tire Profile Check
Checking the tire nipple
Steering and front suspension
Checking the anthers of the steering rods. Checking the drive shafts
Steering wheel play check
Checking the oil level in the power steering
Maintenance of electrical equipment
Checking the battery
Body and interior equipment
Power unit
Engine repair
General description of engines
Engine designation
Vehicle designation
Tightening torques for threaded connections
Technical data of engines
Removal and installation of the engine
Removal and installation of the lower mudguard of an impellent compartment
Removal and installation of a toothed belt — gasoline 1.3 liters
Removal and installation of a toothed belt — gasoline 1.3 and 1.6 liters
Toothed belt drive — petrol 1.6 liters
Cylinder head — gasoline 1.3 liters
Removal and installation of a head of cylinders — gasoline
Removal and installation of the cylinder head — diesel
Removal and installation of a camshaft — gasoline and diesel
Removal and installation of camshafts — gasoline
Removal and installation of valves
Checking the valve guides
Valve seat and valve repair
Valve seat lapping
Checking and adjusting the clearances of the gas distribution mechanism
Removal, installation and tension of the V-reinforced belt of the generator drive
Engine malfunctions
Lubrication system
General information about engine oil
All-weather oil
Engine lubrication scheme
Oil pressure check
Checking the oil pressure switch
Checking the gauge (sensor) oil pressure
Removal and installation of the oil pan
Malfunctions of the engine lubrication system
Cooling system
The main elements of the cooling system
Cooling liquid
Removal, installation and check of the thermostat
Checking the temperature sensor of the fan switch
Removal and installation of a radiator
Removal and installation of the electric motor of the fan
Checking the cooling system for leaks
Check, removal and installation of the gauge of temperature of a cooling liquid
Removal and installation of the pump of a cooling liquid (petrol)
Removal and installation of the pump of a cooling liquid (diesel)
Coolant change
Cooling system malfunctions
Ignition system
General description of the ignition system
Safety measures when working with the ignition system
Electronic ignition system (ESA)
Check, removal and installation of the ignition coil
Checking the ignition cable
Replacing breaker contacts
Checking and adjusting the angle of the closed state of the contacts
Checking and adjusting the ignition timing
Removal and installation of the distributor of ignition
Spark plugs — general information
Spark plugs recommended for use in Corolla vehicles
Ignition system malfunctions
Supply system
Requirements for cleanliness when caring for a power system
Checking the Hopple Level Sensor
Removal and installation of the fuel tank and fuel level sensor
Removal and installation of the fuel pump (injector)
Removal, installation and check of the fuel pump (carburetor)
Removal and installation of the air filter (carburetor)
Removal and installation of the air filter (injector and diesel)
Fuel supply (carburetor)
Carburetor adjustment
Malfunctions in the fuel supply system
Diagram of equal pressure carburetor
Checking and adjusting idle speed and CO concentration
Check, removal and installation of the device of simplification of start of the cold engine
Removal and installation of the carburetor
Carburetor malfunctions
Fuel supply (injector)
EFI fuel injection system
Safety precautions when working with the injection system
Schematic diagram of the EFI fuel injection system
Elements of the fuel injection system
Reading faults from computer memory
Injection system fault codes
Idling check
Checking the CO concentration
Checking the cold start valve
Checking the injection valve
Removal and installation of the injection valve
Fuel pump check
Fuel pressure check
Injection system malfunctions
Diesel engine
The principle of operation of a diesel engine
Removal and installation of a gear belt and adjustment of the mechanism
Air pre-heating device
Checking glow plugs
Fuel supply
Checking and replacing the solenoid valve for shutting off the fuel supply
Throttle cable adjustment
Checking and adjusting idle speed and maximum speed
Removal and installation of nozzles
Diesel power system malfunctions
Exhaust system
Exhaust gas exhaust system
Catalyst operation
Rules for handling vehicles equipped with a catalyst
Elements of the exhaust system
Removal and installation of system of release of the fulfilled gases
Removal and installation of the oxygen sensor (lambda probe)
Transmission
Clutch
The device and operation of the clutch
Removal, installation and clutch check
Removal and installation of the clutch actuator hydraulic cylinder
Bleeding the clutch release hydraulic system
Checking and adjusting the clutch pedal
Clutch malfunctions
Manual gearbox
Description and arrangement of mechanical transmission
Removal and installation of a transmission
Gearshift drive
Checking and adjusting the play of the gear lever
Gearbox on all-wheel drive vehicles
Automatic gearbox
General Description of Automatic Transmission
Towing vehicles with automatic transmission
Throttle shaft sector cable adjustment
Shift Cable Adjustment
Start switch adjustment
Chassis, running gear
Front suspension
Description and arrangement of the front suspension
Removal and installation of an amortization rack
Disassembly of the shock absorber. Removal and installation of shock absorber and coil spring
Shock Absorber Inspection and Disposal
Removal and installation of the stabilizer bar
Removal and installation of the transverse suspension arm. Replacing silent blocks
Check, removal and installation of a spherical support
Removal and installation of drive shafts of forward wheels
Checking and disassembling the drive shafts of the front wheels. Replacement of protective covers
Wheel bearing
Vehicle clearance check
Control parameters of the front suspension
Front wheel adjustment
Rear suspension
Description and arrangement of the rear suspension
Removal and installation of a back amortization rack
Dismantling the rear suspension strut. Removal and installation of shock absorber and coil spring
Rear wheel hub and suspension bracket
Checking wheel bearings
Removal and installation of shock absorber and coil spring Toyota Corolla Tercel 4WD
Rear Suspension Control Parameters
Rear wheel adjustment
Steering
Steering device and description
Removal and installation of a steering wheel
Removal and installation of the hinge of steering draft
Removal and installation of protective covers of drafts of a steering
Adjusting the geometric parameters of the chassis of the car
Brake system
General description of the braking system
Brake system technical data
Front wheel brakes — device
Removal and installation of front brake pads
Checking the thickness of the brake disc
Removal and installation of rear brake pads
Removal and installation of the brake disc and brake caliper
Rear wheel drum brake — device
Removal and installation of brake shoes and a brake drum of a back wheel
Removal and installation of the brake wheel cylinder
Wheel cylinder repair
Brake Fluid Precautions
Bleeding the brake system
Replacement of pipelines and hoses of the brake system
Vacuum brake booster
Removal and installation of the switch of a signal of braking
Parking brake — device
Handbrake adjustment
Brake system malfunctions
Wheels and tires
Tire sizes and tire pressure
Wheel rim marking
Tire designation
Tire care rules
Wheel balancing
Anti-skid chains (winter chains)
Tire wear
Tire Damage Diagnosis
Wheel replacement
Body and interior
Exterior (external elements)
General description of the car body
Corolla car body designs
Removal and installation of a forward bumper
Removal and installation of a back bumper
Removal and installation of the locker of the middle wheel
Removal and installation of front fenders
Removal, installation and adjustment of a cowl
Tailgate — device
Removal, installation and adjustment of the tailgate
Removal and installation of a facing slip of a roof
Removal and installation of facing slips of lateral glasses
Removal and installation of a lateral molding
Removal, installation and adjustment of the door
Front door — device
Back door — device
Removal and installation of a rear-view mirror
Restoration of the body paintwork
Elimination of minor mechanical damage to the body
Elimination of body deformations and repair of corrosion damage
Preparing for paint application
Applying paintwork
Interior (internal elements)
Removal and installation of an upholstery of a door
Removal, installation and adjustment of window glass and power window
Removal and installation of the door lock and door handle
Checking and adjusting the sliding sunroof
Removing and installing the console (since 5/87)
Removal and installation of the forward panel and its facing (from 5/87 release)
Removal and installation of the forward panel and its facing (up to 4/87 of release)
Removal and installation of a forward seat
Removal and installation of a back seat
Interior heating
General description of the heating system
Fan and heater cover — device
Fan resistor — check, removal and installation
Removal, installation and adjustment of heater control rods
Removing and installing ventilation nozzles
Heating system malfunctions
Electrical equipment
Equipment and devices
Installation of additional electrical equipment
Troubleshooting electrical equipment
Relay test
Checking the wiper motor
Checking direction indicators and alarms
Checking the brake signal
Rear window heating test
Checking the automatic fuse (thermal relay)
Replacing fuses
Removing and installing the dashboard kit unit and replacing lamps
Removal, dismantling and installation of switches of indexes of turn, illumination of salon and screen wiper
Removing the radio/loudspeaker
Location of switches and relays
Power devices
Removing and installing the battery
Checking the battery
Battery charge
Storage of the battery
Battery self-discharge
Battery malfunctions
Generator — general description
Generator Safety Precautions
Alternator voltage test
Removal and installation of the generator
Checking and replacing the carbon brushes of the generator
Generator malfunctions
Removal and installation of a starter
Checking and replacing the magnetic starter
Starter Troubleshooting
Lighting system
Lighting and light signaling system
List of lamps
Replacing outdoor lamps
Replacement of interior lighting lamps
Removal and installation of a headlight
Headlight adjustment
Removal and installation of a back lantern
Removing and installing the antenna
Glass cleaners and washers
Replacing wiper blades
Removal, installation and adjustment of washer nozzles
Wiper drive — device
Removal and installation of the electric motor of the glass cleaner
Wiper malfunctions
Тойота Corona T190 (1992-1997)
General information
User manual
Abbreviations and conventions
Vehicle identification
Instrumentation and controls
Additional door lock
Driving a car with automatic transmission
Transmission features of 4WD models
Anti-lock braking system (ABS)
Traction control (TRC)
Driving Tips for Various Conditions
Towing a car
Engine start
Removal of air and condensate from the fuel system (diesel engines)
Engine stop (turbocharged models)
Engine malfunctions while driving
Wheel replacement
Tire pressure and condition check
Tire change
Features of the operation of aluminum wheels
Replacing wheel discs
Brake lining wear indicators
Catalytic converter and exhaust system
Radio — highlights of operation
Radio with built-in CD player
Radio tape recorder (radio and tape recorder)
CD Player (CD — changer)
Checking and replacing fuses
Maintenance
Maintenance intervals
Engine oil and filter
Checking and replacing the coolant
Checking and cleaning the air filter
Checking the condition of the battery
Checking high voltage wires
Checking spark plugs
Checking the alternator drive belt
Checking and adjusting the ignition timing
Checking and adjusting the injection advance angle (2S, 2S-T)
Checking the idle speed
Checking the system with variable intake manifold geometry (Lean burn) (3S-GE and 4A-FE)
CO/CH check at idle (gasoline engines)
Adjusting the idle speed when the air conditioner is turned on (2S, 2S-T)
End pressure check
Checking Timing Belt Components
Checking and changing the oil in the manual transmission and transfer case (4WD)
Checking the oil level in the crankcase of the rear axle gearbox
Checking the level and condition of the working fluid in the automatic transmission
Replacing the working fluid in automatic transmission
Replacing the automatic transmission fluid filter
Checking the level and replacing the working fluid in the differential (Automatic transmission-А132L)
Checking the oil level in the transfer case (Automatic transmission-A540N)
Changing the oil in the transfer case (A540N)
Checking the level of the working fluid and the hydraulic brake system
Check of level of working liquid of the hydraulic booster of a steering
Jacking points
Power unit
Engines 3S-FE/GE and 4S-FE
Description of gasoline engines 3S and 4S
Checking and adjusting the clearance in the valve drive
Timing belt (3S-FE, 4S-FE)
Valve timing adjustment (3S-GE)
Cylinder head (3S-FE, 4S-FE) — withdrawal
Cylinder head (3S-FE, 4S-FE) — installation
Cylinder head (3S-GE) — withdrawal
Cylinder head (3S-GE) — installation
Cylinder block (3S-FE/GE, 4S-FE) — disassembly and assembly
Engines 4A-FE and 7A-FE
Description of 4A-FE and 7A-FE gasoline engines
Checking and adjusting thermal clearances in valves (4A-FE and 7A-FE)
Timing belt (4A-FE and 7A-FE)
Cylinder head (4A-FE and 7A-FE) — withdrawal
Cylinder head (4A-FE and 7A-FE) — installation
Cylinder block (4A-FE and 7A-FE) — disassembly and assembly
Engines 5E-FE
Description of 5E-FE gasoline engines
Checking and adjusting the clearance in the valve drive
Timing belt — removal
Timing Belt — Installation
Cylinder head — removal
Cylinder head — installation
Cylinder block — disassembly and assembly
Diesel engines 2C and 2C-T
Description of diesel engines 2C, 2C-T
Checking and adjusting thermal clearances in valves
Timing belt — removal
Timing Belt — Installation
Cylinder head — removal
Cylinder head — installation
Cylinder block — disassembly and assembly
Engine overhaul
Dismantling of a head of the block of cylinders
Inspection, cleaning and repair of cylinder head parts
Cylinder head assembly
Dismantling of the block of cylinders
Checking the block of cylinders
Disassembly of the Piston-Connecting Rod Assembly
Checking the condition of the piston and connecting rod
Cylinder boring (2C, 2C-T, 3S-FE, 4S-FE, 4A-FE, 7A-FE)
Check and repair of a cranked shaft
Replacing the crankshaft seals
Assembling the Piston-Connecting Rod Assembly
Cylinder block assembly
Cooling system
Description of the cooling system
Coolant pump
Thermostat — removal and installation
Radiator — cleaning and checking
Electric fan of the cooling system — check
Checking sensors and relays
Checking the fan motor
Lubrication system
Description of the design of the engine lubrication system
Oil pressure check
Removing the oil pump
Oil pump disassembly
Oil pump check
Oil pump assembly
Oil pump installation
Oil cooler and pressure reducing valve (4A-FE, 7A-FE)
Oil cooler (2C, 3S-FE, 3S-GE, 4S-FE)
Fuel injection (petrol)
Description of the fuel injection system
Schematic diagram of the fuel injection system
Location on the car of the elements of the injection system
Electrical Maintenance Precautions
Precautions when working with the air supply system
Precautions when using a mobile radio in your vehicle
Precautions when working with an electronic control system
Precautions when working with the fuel system
Fuel injection diagnostic system
Diagnostic codes for the electronic control unit
Troubleshooting with a road test
Electronic Fuel Injection Control Test Procedure
Fuel pump — check
Removing the fuel pump
Dismantling and assembly of the fuel pump
Fuel pump installation
Fuel pressure control
Checking the fuel injectors on the engine
Removing fuel injectors
Checking fuel injectors
Installing fuel injectors
Cold start injector thermal relay (3S-GE)
Checking the throttle body on the car
Removing the throttle body
Checking the removed throttle body
Throttle body installation
Valve of the idling speed control system
Auxiliary air valve
Control system (petrol)
Main relay of the fuel injection system
Fuel pump relay switch
Coolant and air intake temperature sensor
Manifold absolute pressure sensor
Variable resistor — check
Checking the knock sensor
Pneumatic valve to increase the idle speed when the air conditioner is turned on
Electropneumatic valve system with variable intake manifold geometry
Oxygen Sensor — Check
Lean mixture sensor (4A-FE engine with Lean Burn system)
Electropneumatic valve for exhaust gas recirculation (3S-FE, 4S-FE, 5E-FE)
Air control valve (5E-FE)
Throttle damper (5E-FE models with automatic transmission)
Fuel cut-off system in forced idle modes
Fuel pressure control system (3S-GE, 5E-FE)
Fuel system (diesel)
Fuel filter replacement
Fuel heating system
Removing fuel injectors
Checking fuel injectors
Dismantling, cleaning and checking the condition of the injectors
Assembly and installation of fuel injectors
Removing the high pressure fuel pump (injection pump)
Checking the high pressure fuel pump (injection pump)
High pressure fuel pump adjustment (injection pump)
Disassembly and assembly of the high pressure fuel pump (injection pump)
High pressure fuel pump installation (injection pump)
Turbo diesel
Turbocharging system — general description
Turbocharger checks on a car
Removing the turbocharger
Turbocharger check
Checking the turbocharger actuator
Turbocharger Installation
Absolute pressure sensor — check
Boost pressure control electropneumatic valve
Ignition system
General description of the ignition system
Precautions when working with the ignition system
Spark generation check
Removing and checking high-voltage wires
Checking the ignition system or integrated ignition unit (contactless ignition)
Integrated ignition unit (non-contact ignition system)
Ignition distributor (3S-GE and 4A-FE with Lean burn)
Engine electrical equipment
The principle of operation of the engine start system
Dismantling a starter with a conventional type gearbox
Disassembly of a 0.8 kW starter with a planetary gear
Disassembly of a 2.2 kW starter with a planetary gear
Replacement of conclusions of the traction relay
Checking the starter elements
Assembling a starter with a conventional type gearbox
Assembling a starter with a planetary gearbox
Checking the operation of the starter
Starter relay (3S-FE, 4A-FE, 4S-FE, 7A-FE and 2C-T)
Facilitates cold starts with additional resistance (2C, 2C-T)
Checking the preheating system timer
Checking the glow plug relay (2C)
Checking the glow plug
Cold start assist system without additional resistance
The principle of operation and precautions of the charging system
Electrical diagram of the charging system
Car charging system checks
Description of the generator design
Generator disassembly
Checking generator elements
Generator Assembly
Transmission
Clutch
Pumping the clutch hydraulic drive
Checking and adjusting the clutch pedal travel
Removing the clutch release master cylinder
Dismantling the clutch release master cylinder
Clutch Master Cylinder Check
Clutch master cylinder assembly
Clutch master cylinder installation
Removing the clutch release slave cylinder
Disassembly of the working cylinder of the clutch release actuator
Checking the clutch release slave cylinder
Clutch Release Slave Cylinder Assembly
Installing the clutch release slave cylinder
Removing the clutch
Checking Clutch Parts
Clutch installation
Mechanical gearbox
Removing the gearbox C50 and C52
Installing the C50 and C52 gearbox
Removing the C58 gearbox
Gearbox C50, C52 and C58 — design description
Removing the gearbox S50, S54 and S55
Installing the S50, S54 and S55 gearbox
Gearbox S50, S54 and S55 — design description
Transmission of 4WD models
Checking the system of mechanical locking of the center differential
Checking the sensor-switch of the center differential lock indicator
Checking the solenoid valves
Checking the vacuum drive
Transfer case — design description
Gear lever and control cables
Automatic gearbox
General information about automatic transmission (2WD)
Planetary gearbox (except A132L)
A132L planetary gearbox
Hydraulic part of the control system (2WD)
Electrical part of the control system (A240E, A241E and A245E)
General information about automatic transmission (4WD)
Hydraulic part of the control system (4WD)
Electrical part of the control system (4WD)
Fluid Temperature Alarm System
Checking and adjusting the throttle control cable
Checking and adjusting the automatic transmission control rod
Check and adjustment of the switch of prohibition of start of the engine
Checking the idle speed (range N)
Checkpoint diagnostics — general information
Self-diagnosis system (A240E, A241E, A245E and A540H)
Checking the overdrive off indicator
Reading fault codes automatic transmission
Troubleshooting automatic transmission
Gear shift check
Checking the automatic transmission and engine control unit
Checking the voltage at the output «TT»
Checking the elements of the electrical part of the control system (A240E, A241E, A245E and A540H)
Electrical components, automatic transmission A241L
Checking the mechanical systems of automatic transmission
Hydraulic test automatic transmission
Center Differential Lock Clutch Test (A540N)
Road test automatic transmission
Throttle control cable
Speed sensor rotor (A240E, A241E until 1996)
Speed controller (A241L, A132L)
Speed sensor No. 2 (A245E)
Drive shaft seals (front wheel drive)
Replacing the output shaft seal (rear wheel drive) (A540N)
Removal and installation of a transmission (2WD models, up to 1996)
Removal and installation of a transmission (2WD models, since 1996)
Gearbox assembly (4WD models)
Checking the torque converter and torque converter drive plate
Transfer case (only for A540H)
Drive shafts and cardan
Removing the cardan shaft
Checking the cardan shaft
Dismantling the cardan shaft
Cardan shaft assembly
Installing the cardan shaft
Front drive shaft — design description
Removing the drive shaft
Drive shaft disassembly
Assembly of the front drive shaft
Installing the front drive shaft
Removing the rear drive shaft
Replacing the front oil seal of the rear drive shaft
Removing the rear differential
Chassis, running gear
Front suspension
Preliminary suspension checks
Front wheel alignment
Front suspension — design description
Front axle hub — design description
Removing the steering knuckle with the hub
Disassembly of the front axle hub
Assembling the front axle hub
Installing a steering knuckle with a hub
Hub bolt replacement
Front suspension strut — design description
Removing the front suspension strut
Assembly and installation of the front suspension strut
Lower arm front suspension — design description
Removing the lower arm
Installing the Lower Suspension Arm
Lower ball joint — design description
Removing the lower ball joint
Checking the lower ball joint
Installing the lower ball joint
Anti-roll bar — design description
Removing the stabilizer bar
Checking the anti-roll bar
Installation of the anti-roll bar
Rear suspension
Rear wheel alignment
Rear suspension — design description
Rear wheel hub — design description
Removing the rear hub
Disassembly of the rear wheel hub
Rear wheel hub assembly
Installing the rear wheel hub
Rear hub bolt replacement
Rear wheel hub knuckle — design description
Removing the knuckle of the rear wheel hub
Installation of a fist of a nave of a back wheel
Rear suspension strut — design description
Removing the rear suspension strut
Installing the rear suspension strut
Lower and trailing arms — design description
Removing the lower and trailing arms
Disassembly and assembly of the lower suspension arm No. 2
Installing the lower and trailing arms
Stabilizer transverse stability
Rear wheel hub and knuckle (4WD models)
Rear Suspension 4WD Models — Design Description
Steering
Steering wheel play check
Checking the booster pump drive belt
Checking the fluid level
Check of system of increase in frequency of rotation of idling
Power steering fluid replacement
Bleeding the power steering system
Fluid Pressure Check
Steering column — design description
Basic operations for removing and installing the steering column
Tilt Steering Column Disassembly
Checking the Tilt Steering Column
Tilt steering column assembly
Steering column disassembly
Steering column check
Steering column assembly
Power steering pump
Power steering pump check
Removing the steering gear
Steering gear — design description
Steering check
Brake system
Checking and adjusting the brake pedal
Checking the performance of the vacuum booster
Bleeding the brake system
Checking and adjusting the parking brake
Removing the brake master cylinder
Dismantling and checking the master brake cylinder
Assembling the brake master cylinder
Installation of the main brake cylinder
Vacuum brake booster — design description
Removing the vacuum brake booster
Installing a vacuum brake booster
Camshaft Driven Vacuum Pump
Generator Driven Vacuum Pump
Front brakes — design description
Replacing the front brake pads
Removing the front caliper
Dismantling the front caliper
Checking and repairing the front brakes
Front caliper assembly
Installing the front caliper
Rear drum brakes — design description
Rear drum brakes — removal
Rear drum brakes — checking details
Rear drum brakes — installation
Rear disc brakes — design description
Rear disc brakes — replacing pads
Rear disc brakes — caliper removal
Rear disc brakes — caliper disassembly
Checking and repairing the rear disc brakes
Rear disc brakes — caliper assembly
Rear disc brakes — caliper installation
Parking brake for rear disc brakes
Parking brake disassembly
Checking the parking brake
Setting the parking brake
Brake force distribution valve depending on the load on the rear axle
Anti-Lock Braking System (ABS) — Components
Description of the ABS diagnostic system
Checking the anti-lock system (ABS)
Pressure modulator — removal, installation and inspection
Control relay (models up to 1996)
Control relay (models since 1996)
Front wheel speed sensors
Rear wheel speed sensor
Checking the anti-lock braking system circuit
Body and interior
Body and interior elements
Holders (caps) — removal and installation
Front bumper — removal and installation
Hood adjustment
Rear bumper — removal and installation
Windshield wipers and washers
Instrument panel — removal and installation
Fuel tank and fuel lines
Body dimensions (CORONA, CALDINA)
Doors, windows and locks
Front doors — design description
Rear doors — design description
Front door adjustment
Rear door adjustment
Door glass adjustment CORONA, CALDINA
Disassembly and assembly of side doors
Tailgate adjustment (CALDINA)
Trunk (CORONA, EXIV, PREMIO) — design description
Trunk lid adjustment (CORONA, EXIV, PREMIO)
Removal and installation of a torsion bar of a luggage carrier
Removing the windshield
Windshield installation
Tailgate glass and rear window
Sunroof — design description
Sunroof adjustment
Heating and air conditioning
Air conditioning system — general information
Installing and removing the pressure gauge block
Vacuuming and charging the air conditioning system
Checking the air conditioning system using a block of manometers
Checking the amount of refrigerant
Checking the A/C Compressor Drive Belt
Check of system of increase in frequency of rotation of idling
Cooling pipes — check and replace
Air conditioning compressor — check
Expansion valve — check on the car
Heater fan — removal, installation and inspection
Air intake damper servo
Servo valve for mixing air flows
Airflow direction damper servo
Heater fan resistor
Ambient temperature sensor
Cabin temperature sensor
Sunlight sensor
Evaporator temperature sensor
Compressor sensor (3S-FE models only)
Pressure switch
Heater and fans relay
Air conditioning control unit
Electrical equipment
Equipment and devices
Electrical Equipment — Precautions
Replacing fuses
Connector identification
SRS system — general information and precautions
SRS release before 1996 — device
SRS release before 1996 — steering wheel pad
SRS release since 1996 — driver's airbag
SRS release since 1996 — passenger airbag
Relays and fuses
Egnition lock
Combination Switch — Design Description
Combination Switch Test
Checking the door switches
Windshield wipers and washers — check
Headlight washer — check
Instrument cluster
Checking the speedometer sensor
Checking the tachometer
Fuel level indicator
Coolant temperature indicator
Emergency oil pressure indicator
Parking brake and low brake fluid level indicator
Checking the Low Engine Oil Sensor
Warning system for open or loose doors
Checking the sensor of unbuckled seat belts
Tailgate and mirror heaters
Power windows — check
Central locking — check
Power sunroof — check
Exterior mirror adjustment system
Seat heaters — check
Antenna drive — check
Lighting and signaling
Headlights and side lights
Headlight relay test
Checking the side lamp relay
Checking the headlight switch relay
Checking the fog light relay
Automatic lighting system
Checking the headlamp leveling system (models up to 1996)
Warning system for non-switched-off lighting
Footrest lighting system
Fog lights
Direction indicators and alarms
Interior lighting — check
Reversing lights — check
Checking the brake light switch
Electrical circuits
Designation of wire colors
Scheme 1. Starting and ignition systems
Scheme 2. Fuel heating system (engine 2C)
Diagram 3. 3S-GE engine management system
Scheme 4. Engine management system 3S-FE, automatic transmission
Scheme 5. Engine management system 3S-FE
Scheme 6. Engine control (4A-FE lean burn system)
Diagram 7. Engine control (4A-FE with automatic transmission, without lean burn system)
Diagram 8. Engine control (4A-FE with manual transmission, without lean burn system)
Scheme 9. Systems for reducing the toxicity of exhaust gases and glow plugs
Scheme 10. Automatic transmission electronic control system
Scheme 13. Fog lights
Scheme 14. Adjusting the position of the headlights (headlights corrector)
Scheme 15. Rear fog lights
Scheme 17. Clearance lights (with liftback body)
Scheme 18. Clearance lights (sedan)
Scheme 20. Car lighting
Scheme 21. Internal lighting
Scheme 22. Headlight cleaner, light signal
Diagram 24. Direction indicators and alarms
Scheme 25. Anti-lock braking system
Scheme 26. Electric mirror control
Scheme 27. Power windows
Scheme 28. Central locking
Scheme 29. Windshield and rear window heaters
Scheme 30. Wiring diagram of the radio
Scheme 31. Clock and cigarette lighter, automatic lighting shutdown system
Scheme 32. Washer and cleaner of the windshield and rear window
Scheme 33. Reversing lights, electric sunroof
Diagram 34. Seat heating, antenna drive
Scheme 35. Instrument cluster
Diagram 37. Radiator and condenser fans
Scheme 38. Air conditioning system (push-button)
Scheme 40. Air conditioning system (lever operated)
Scheme 41. Clearance lights (station wagon)
Scheme 42. Internal lighting (station wagon)
Scheme 43. Electric mirror control (station wagon)
Scheme 44. Central locking (station wagon)
Scheme 45. Air conditioning system (station wagon, except for 2C engine)
Scheme 46. Air conditioning system (station wagon, engine 2C)
Тойота Carina T170 (1988-1992)
General information
Introduction to the manual
General information — introduction
Vehicle identification
General instructions for repair work
Workplace and tools
Lifting the car
Maintenance and care work
Sizing and Adjustment Charts — General Information
Control body dimensions
Power unit
Gasoline engines
Removing and installing a gasoline engine
Gasoline engine disassembly
Engine assembly
Removing the cylinder head
Disassembling the cylinder head
Cylinder head inspection
Cylinder head assembly
Installing the cylinder head
Checking and adjusting valve clearances
Checking compression in cylinders
Pistons and connecting rods — removal and disassembly
Cylinder measurement
Checking pistons and connecting rods
Assembling pistons and connecting rods
Installing pistons and pins
Cylinder block
Crankshaft and flywheel — parts inspection
Checking the crankshaft end play
Installing the crankshaft
Oil seals — removal, installation
Flywheel — removal, inspection and installation
Timing drive and camshaft — 4A-F/FE engine
Timing drive and camshaft — 3S-FE engine
Removing and installing the exhaust manifold
Removing and installing the muffler
Precautions when installing a catalyst
Size and adjustment tables — engine — mechanics
Table of tightening torques for threaded connections — petrol engines
Diesel engines
Diesel engines — replacing the timing belt
Cylinder head — removal and installation
Disassembling the cylinder head
Cylinder head overhaul
Cylinder head assembly
Installing the cylinder head
Checking and adjusting valve clearances
Checking cylinder compression
Pistons and connecting rods — removal and disassembly
Cylinder measurement
Assembling pistons and connecting rods
Installation of pistons and connecting rods
Crankshaft and flywheel
Engine cooling system
Removing and installing the water pump
Engine thermostat
Engine lubrication system
Removing, reassembling and installing the oil pump
Checking the engine oil level
Diesel fuel injection device
Precautions when working with the injection device
Operating a vehicle using diesel fuel
Diesel engine fuel filter
High pressure fuel pump
Injectors — removal and installation
Glow plugs
Adjusting the idle speed
Adjusting the maximum speed
Table of tightening forces of threaded connections — diesel engine
Lubrication system
Engine lubrication system
Replacing the oil pan gasket
Oil pump — 1.6 l engine (4A-F/FE)
Oil Pump — 2.0L Engine (3S-FE)
Oil filter
Checking the engine oil level
Sizing and Adjustment Charts — Engine Lubrication System
Cooling system
Engine cooling system
Draining and filling the cooling system
Radiator — removal
Water pump
Thermostat — removal, checking and installation
Radiator fan
Sizing and Adjustment Charts — Cooling System
Fuel system (carburetor)
Carburetor — all engines
Carburetor adjustments
Fuel pump
Air filter
Positive crankcase ventilation
Sizing and Adjustment Charts — Fuel System — Carburetor
Fuel system (injector)
Fuel injection device for engines 4A-FE and 3S-FE
Precautions when working on the fuel injection device
Adjusting idle speed and CO content
Sizing and Adjustment Charts — Fuel Injection Device
Ignition system
Ignition distributor
Ignition distributor maintenance
Removing and installing the ignition distributor
Adjusting the ignition timing
Spark plug
Sizing and Adjustment Charts — Ignition System
Transmission
Clutch
Removing the clutch
Clutch bulkhead
Clutch installation
Clutch adjustment
Clutch release bearing
Clutch master cylinder
Clutch slave cylinder
Bleeding the Hydraulic System
Clutch malfunctions
Sizing and Adjustment Charts — Clutch
Thread Torque Chart — Clutch
Car gearbox
Removing and installing a manual transmission
Manual transmission repair
Automatic transmission
Automatic transmission — removal and installation
Automatic Transmission — Fluid Level Check
Sizing and Adjustment Charts — Manual and Automatic Transmissions
Drive shafts
Drive shafts
Removing the drive shaft
Drive shaft repair
Drive Shaft Installation
Removing and installing differential output shaft
Intermediate shaft
Sizing and Adjustment Charts — Drive Shafts
Chassis, running gear
Front suspension
Front suspension
Removing the shock absorber strut
Dismantling the shock absorber strut
Assembling the shock absorber strut
Installing a shock absorber strut
Steering knuckles and front wheel hubs
Steering knuckles and front wheel hubs — removal and installation
Replacing a wheel bearing
Installing the wheel hub
Removing the wishbone
Repair of wishbone
Installing the wishbone
Stabilizer bar
Adjusting the front wheel alignment angles
Toe adjustment
Adjusting the steering angle
Adjusting the longitudinal angle of the wheel rotation axis
Camber adjustment
Sizing and Adjustment Charts — Front Suspension
Torque table for threaded connections — front axle and front wheel suspension
Rear suspension
Rear suspension
Removing wheel hubs, brake drums or brake discs
Replacing wheel bearings
Wheel hub installation
Rear shock absorbers and struts — sedan and coupe — removal
Dismantling the shock absorber strut
Assembling the shock absorber strut
Installing a shock absorber strut
Rear wishbones — sedan and coupe
Anti-roll bar — sedan and coupe
Removing and installing longitudinal rods — sedan and coupe
Rear wheel alignment angles
Rear suspension — station wagon
Wheel bearings — station wagon
Steering — general information
Size and Adjustment Charts — Rear Suspension — Sedan and Coupe (combi)
Size and adjustment tables — rear axle — station wagons
Torque Chart — Rear Wheel Suspension — Coupe and Sedan
Table of tightening forces of threaded connections — combi car
Steering
Removing and installing the steering
Steering repair
Power steering — removal and installation
Checking the tension of the power steering pump V-belt
Filling the hydraulic system and bleeding air
Fluid replacement
Sizing and Adjustment Charts — Steering
Table of tightening forces of threaded connections — steering
Brake system
Brake system
Brake system adjustments
Front wheel brakes
Removing the brake pads
Removing and installing the brake caliper
Brake caliper repair
Brake discs
Replacing rear wheel brake pads
Wheel brake cylinder
Rear disc brakes
Master brake cylinder — removal and installation
Brake master cylinder overhaul
Bleeding the Hydraulic System
Power steering of the braking system
Sizing and Adjustment Charts — Brake System
Thread Torque Chart — Brakes
Electrical equipment
Power devices
Electrical equipment — description
Accumulator battery
Battery check
Precautions when working on an alternator
Checking the alternator
Removing and installing the generator
Disassembling the generator
Checking generator parts
Generator assembly
Starter — description
Removing and installing the starter
Disassembling the starter
Checking starter parts
Starter assembly
Fuses — checking and replacing
Sizing and Adjustment Charts — Electrical Equipment
Electrical circuits
Wire colors on electrical diagrams
Fuel injection device (3S-FE engine)
Power supply, engine starting system, ignition system
Dashboard
Reversing lights
Battery charging circuit
Direction indicators
Electrical diagram of headlights
Rear light block
Тойота Carina T190 (1992-1996)
General information
User manual
Instrumentation and controls
Multifunction display
Clock — setting the time
Navigation system
Ambient temperature
Buzzer exceeding the set speed
Alarm clock — time setting
Diagnostic mode
Light signaling on the car
Door lock
Power window — control
Hood lock lever
Trunk lock lever
Filler neck hatch
Wiper switch
Washer switch
Mirror cleaning switch
Wiper de-icer switch
Steering wheel adjustment
Mirror management
Seat adjustment
Heating and air conditioning control
Idle speed control
Radio — highlights of operation
Radio — general information
Tape recorder — general information
CD Player
Parking system
Anti-lock braking system (ABS)
Driving a car with automatic transmission
Transmission features of 4WD models
Driving Tips for Various Conditions
Towing a car
Engine start
Wheel replacement
Tire pressure and condition check
Tire change
Features of the operation of aluminum wheels
Replacing wheel discs
Brake lining wear indicators
Catalytic converter and exhaust system
Checking and replacing fuses and fuses
Maintenance
Service Intervals
Oil Handling Precautions
Engine oil selection
Checking the engine oil level
Changing engine oil and filter
Checking and replacing the coolant
Checking and cleaning the air filter
Checking the condition of the battery
Checking the drive belts of mounted units
Checking Timing Belt Components
Checking the high-voltage wires of gasoline engines
Checking spark plugs for gasoline engines
Checking and adjusting the ignition timing of gasoline engines
Checking the idle speed of gasoline engines
Checking the End Stroke Pressure of Gasoline Engines
Checking and adjusting the injection advance angle of a diesel engine
Adjustment of idling and the maximum frequency of rotation of the diesel engine
Checking the pressure at the end of the compression stroke of a diesel engine
Checking and adjusting the idle speed when the air conditioner / heater of the diesel engine is turned on
Electropneumatic valve (VSV) diesel engine idle speed adjustment
Checking the operation of the electro-pneumatic valve of the exhaust gas recirculation system (EGR) diesel engine
Checking the exhaust gas recirculation EGR valve of a diesel engine
Checking the electro-pneumatic valve of the exhaust gas recirculation system EVRV diesel engine
Checking and changing the oil in the manual transmission and transfer case (4WD)
Checking the oil level in the crankcase of the rear axle gearbox
Checking the level and condition of the working fluid in the automatic transmission
Replacing the working fluid in automatic transmission
Checking the oil level in the transfer case (A540N)
Changing the oil in the transfer case (A540N)
Power unit
Engines 4A-FE, 5A-FE, 7A-FE
Checking and adjusting thermal clearances in valves
Timing belt device (A series engines)
Removing the timing belt
Timing belt installation
Removing the cylinder head
Cylinder head device (A series engines)
Installing the cylinder head
Preparation for disassembly of the cylinder block
Final assembly of the cylinder block
Flywheel and torque converter drive plate (A series engines)
Cylinder block device (A series engines)
Engines 3S-FE, 4S-FE
Checking and adjusting thermal clearances in valves
Removing the timing belt
Timing belt installation
Timing belt (3S-FE, 4S-FE) — device
Removing the cylinder head
Cylinder head (3S-FE, 4S-FE) — installation
Installing the cylinder head
Operations before disassembling the cylinder block
Final assembly of the cylinder block
Cylinder block device
Flywheel device and torque converter drive plate (S series engines)
Diesel engines 2C
Checking and adjusting thermal clearances in valves
Timing Belt — Device
Removing the timing belt
Timing belt installation
The device of the cylinder head, timing belt and head cover (2C)
Removing the cylinder head
Cylinder head device (2C). Removing the block head
Replacing the camshaft seals
Installing the cylinder head
Preparation for disassembly of the cylinder block
Final assembly of the cylinder block
Cylinder block device (2C)
Engine repair
Dismantling of a head of the block of cylinders
Inspection, cleaning and repair of cylinder head parts
Cylinder head device (series A)
Cylinder head device (S-series)
Cylinder head assembly
Cylinder head device (2C)
Dismantling of the block of cylinders
Checking the block of cylinders
Assembly disassembly «piston-rod»
Checking the condition of the piston and connecting rod
Cylinder boring (2C, 3S-FE, 4S-FE, 4A-FE, 5A-FE, 7A-FE)
Check and repair of a cranked shaft
Replacing the crankshaft seals
Node Assembly «piston-rod»
Cylinder block assembly
Cooling system
Coolant pump device (A series engines)
Removing the coolant pump (series A)
Installing the coolant pump (series A)
Coolant pump device (3S-FE, 4S-FE)
Coolant pump device (2C)
Coolant pump (3S-FE, 4S-FE) — removal and installation
Coolant pump (2C) — removal and installation
Checking the coolant pump
Thermostat — removal, installation, check
Radiator cleaning
Radiator check
Electric fan of the cooling system
Checking the electric fan
Main engine relay
Electric fan relay
Sensor switch for coolant temperature
Checking the fan motor (2C)
Lubrication system
Oil pressure check
Oil pan and oil pump device (4A-FE, SAFE)
Oil pump and oil pan (4A-FE, 5A-FE, 7A-FE) — withdrawal
Oil pan and oil pump device (7A-FE)
Oil pump and oil pan (4A-FE, 5A-FE, 7A-FE) — installation
Oil pan and oil pump device (3S-FE, 4S-FE)
Oil pump and oil pan (3S-FE, 4S-FE) — withdrawal
Oil pump and oil pan (3S-FE, 4S-FE) — installation
Oil pump and oil pan (2C) — withdrawal
Oil pan and oil pump device (2C)
Oil pump and oil pan (2C) — installation
Oil pump check
Oil pump — disassembly and assembly
Oil cooler device (2C, 2WD model)
Removal and installation of the oil cooler (2WD models)
Oil cooler device (2C, 4WD model)
Removing the oil cooler (4WD model)
Checking the oil cooler (4WD model)
Oil cooler installation (4WD model)
Fuel system
Fuel filter replacement
Checking the components of the fuel heating system
Removing nozzles
Checking the injectors
Dismantling, cleaning and checking the condition of the injectors
Assembly and installation of nozzles
Removal and installation of the fuel cut-off valve
Removing the high pressure fuel pump (injection pump)
Checking injection pump
High pressure fuel pump device
Disassembly and assembly of injection pump
High pressure fuel pump adjustment
Installation of injection pump
Control system (diesel)
Conclusions of the electronic control unit (2C)
Diagnostic codes for the electronic control unit (2C)
Checking the coolant temperature sensor
Checking the pressure sensor
Lever Position Sensor
Fuel injection system
Fuel injection system — general information
Fuel system
Air supply system
Electronic control system
Electrical Maintenance Precautions
Precautions for Cars with a Mobile Radio System
Precautions when working with the air supply system
Precautions when working with an electronic control system
Precautions when working with the fuel system
Diagnostic system — description
Engine Malfunction Indicator Lamp («CHECK»)
Output of diagnostic codes
Diagnostic indication
Erasing a diagnostic code
Checking the diagnostic system circuit
Diagnostic codes for the electronic control unit (3S-FE, 4S-FE, 4A-FE, 5A-FE, 7A-FE)
Conclusions of the electronic control unit
Checking the elements of the injection system using an oscilloscope
Some technical data of the electronic control system
Removal and installation of the fuel pump
Fuel pump — check on the engine
Dismantling and assembly of the fuel pump
Fuel pump check
Fuel pressure control
Removal and installation of the fuel tank
Fuel filter
Injectors — checking on the engine
Removal and installation of nozzles
Checking the injectors
Installation of nozzles
Removal and installation of the throttle body
Throttle Body Disassembly
Throttle position sensor test
Installing and adjusting the throttle position sensor
Throttle body device
Valve of the idling speed control system
Main relay of the fuel injection system
Location of electronic control system components
Fuel pump relay switch
Coolant temperature sensor and intake air temperature sensor
Manifold absolute pressure sensor
Checking the knock sensor
System for increasing the idle speed during the operation of the power steering (series A)
Electropneumatic valve for exhaust gas recirculation (EGR) (4A-FE with automatic transmission)
Electropneumatic valve of the fuel vapor recovery system
Oxygen sensor
Algorithm for troubleshooting the oxygen sensor
Engine electrical equipment
Precautions when working with the ignition system
Checking the ignition coil
Checking the distributor of the ignition system
Integrated ignition unit — device
Combined Ignition Assembly — Removal
Combined Ignition Assembly — Disassembly
Integrated Ignition Assembly — Assembly
Combined Ignition Assembly — Installation
Ignition distributor device
Distributor of the ignition system — disassembly and assembly
Distributor of the ignition system — removal and installation
Starter — general information
Starter device
Disassembly and assembly of a starter with a conventional gearbox
Disassembly and assembly of the starter (with planetary gear)
Replacement of conclusions of the traction relay
Checking the starter armature
Checking the starter manifold
Checking the starter stator
Dismantling and assembly of the traction relay
Checking brushes, brush holder and starter brush springs
Checking the freewheel and starter gears
Checking the starter bearings
Check of the traction relay of a starter
Check carrier and bearings (planetary gear starter)
Checking the operation of the starter
Starting aid system (2C) — vehicle check
Glow plugs
Main relay for glow plugs
Additional glow plug relay
Charging System Precautions
Generator device
Charging system — on-vehicle checks
Generator disassembly
Checking the generator rotor
Checking the generator stator
Checking the generator brushes
Checking the generator rectifier unit
Alternator Bearing Check
Generator Assembly
Transmission
Clutch
Pumping the clutch hydraulic drive
Clutch pedal device
Checking and adjusting the clutch pedal travel
Removing the clutch release master cylinder
Dismantling the clutch release master cylinder
Clutch Master Cylinder Check
Master cylinder assembly
Clutch master cylinder device
Master cylinder installation
Removing the clutch release slave cylinder
Disassembly of the working cylinder of the clutch release actuator
Clutch Release Slave Cylinder Assembly
Checking the clutch release slave cylinder
Installing the clutch release slave cylinder
Clutch assembly — removal
Clutch release slave cylinder device
Clutch device
Clutch Assembly — Check
Clutch Assembly — Installation
Replacing the cardan shaft seal
Mechanical gearbox
Manual transmission — general information
Drive shaft sealing device
Replacement of power shaft seals
Gearshift lever device
Gearbox assembly
Gear box device (C50)
Input shaft device (C50)
Output shaft device (C50)
Gear selector shaft device (C50)
Gear box device (S50)
Input shaft device (S50)
Output shaft device (S50)
Gear selector shaft device (S50)
Differential device (S50)
Transmission of 4WD models — general information
Transfer box device
The device of the drive gear of the main gear of the transfer case
Automatic gearbox
Automatic transmission — general information (2WD)
Planetary gearbox (2WD)
Hydraulic part of the control system (2WD)
The electrical part of the automatic transmission control system (A241E and A245E)
Automatic transmission — general information (A540N)
Planetary gearbox (A540N)
Hydraulic part of the control system (A540N)
Checking and adjusting the throttle control cable
Checking and adjusting the automatic transmission control rod
Check and adjustment of the switch of prohibition of start of the engine
Checking the idle speed (range N)
Checkpoint diagnostics
Self-diagnosis system (A241E, A245E and A540H) — general information
Checking the overdrive off indicator
Reading trouble codes
Resetting trouble codes
Gear shift check
Checking the voltage at the output «TT» automatic transmission and engine control unit
Location of electrical components
Checking the elements of the electrical part of the control system (A241E, A245E and A540H)
Electrical elements (A241L)
Checking the selector lock
Ignition key lock check
Checking the selector release solenoid valve
Checking the ignition key lock solenoid valve
Selector lock system device
Checking the selector lever unlock switch
Checking the selector lock control unit
Checking the mechanical systems of the gearbox: test on a fully braked vehicle (stall test)
Checking the transfer time
Main line pressure check (hydraulic test)
Checking Speed Regulator Pressure (A241L)
Center Differential Lock Clutch Test (A540N until 1994)
Center Differential Lock Clutch Test (A540N since 1994)
Road test
Throttle valve control cable — removal and installation (A241L, A241E, A245E)
Throttle valve control cable — removal and installation (A540N)
Throttle valve control cable device
Filter replacement
Drive shaft sealing device (A241L, A241E, A245E)
Replacement of power shaft seals
Cardan shaft seal device (A540N)
Selector device
Replacing the cardan shaft seal (A540N)
Gear box assembly
Checking the torque converter and torque converter drive plate
Transfer case (A540N) — general information
Transfer box device
Drive shafts
Cardan shaft device (4WD models)
Removing the cardan shaft (4WD models)
Checking the cardan shaft (4WD models)
Dismantling the cardan shaft (4WD models)
Cardan shaft assembly (4WD models)
Installing the cardan shaft (4WD models)
Front seal device
Reducer device
Replacing the front oil seal
Removal and installation of a reducer
Removing the front drive shafts
Front drive shaft arrangement
Rear drive shaft device
Removing the rear drive shafts
Disassembly of drive shafts
Replacing the anther and retaining ring of the front drive shafts
Replacing the center bearing (front right drive shaft 4S-FE)
Assembly of drive shafts
Installing the front drive shafts
Installing the rear drive shafts
Chassis, running gear
Car suspension
Preliminary checks
Checking the convergence of the front wheels
Checking the angles of rotation of the front wheels
Checking the camber, longitudinal and transverse inclination of the axes of rotation of the front wheels
Front camber adjustment
Checking and adjusting the convergence of the rear wheels
Rear wheel camber check
Front suspension strut device
Front suspension strut — removal
Front suspension strut — installation
Lower arm front suspension — removal
The device of the lower arm of the front suspension
Lower ball joint — removal
Checking the lower ball joint
Lower ball joint device
Lower Ball Joint — Installation
The device of the stabilizer of transverse stability
Anti-roll bar — removal
Checking the anti-roll bar
Anti-roll bar — installation
Removing the steering knuckle with the front axle hub
Front axle hub device
Disassembly of the front axle hub
Assembling the front axle hub
Installing the steering knuckle with the front axle hub
Replacing the front axle hub bolt
Rear suspension strut device
Rear suspension strut — removal
Rear suspension strut — installation
The device of the lower and longitudinal suspension arms
Lower and trailing arms (2WD) — withdrawal
Disassembly of the lower suspension arm No. 2
Lower Suspension Arm Assembly #2
Lower and trailing arms (2WD) — installation
Lower and trailing arms (4WD) — withdrawal
Lower and trailing arms (4WD) — installation
Rear wheel hub device (2WD)
The device of the stabilizer bar of the rear suspension
Rear suspension anti-roll bar — removal and installation
Checking the rear stabilizer bar
Rear wheel hub (2WD) — removal and installation
Disassembly of the rear wheel hub
Replacing the rear wheel hub bolt
Rear wheel hub assembly
Fist (2WD) rear wheel — removal and installation
Rear wheel knuckle device (2WD)
Rear wheel hub and knuckle device (4WD)
Rear wheel hub and knuckle (4WD) — removal and installation
Rear wheel hub and knuckle (4WD) — disassembly
Rear wheel hub and knuckle (4WD) — assembly
Hub bolt replacement
Steering
Steering wheel play check
Checking the booster pump drive belt
Checking the fluid level
Steering wheel force check
Power steering fluid pressure test
Bleeding the power steering system
Steering device
Steering gear — removal and installation
Steering rod replacement
Power steering pump device
Power steering pump (4A-FE, 5A-FE, 7A-FE) — removal and installation
Power steering pump (3S-FE, 4S-FE) — removal and installation
Power steering pump (2C) — removal and installation
Steering column device
Steering column — removal and installation
Brake system
Bleeding the brake system
Checking and adjusting the brake pedal
Checking and adjusting the parking brake
Rear disc brakes — check and adjustment
Brake pedal — removal and installation
Checking the thickness of the brake pads
Master brake cylinder — device
Master brake cylinder — removal and installation
Vacuum booster rod length adjustment
Checking the performance of the vacuum brake booster
Checking the check valve of the vacuum brake booster
Vacuum brake booster — device
Vacuum brake booster — removal and installation
Receiver device (2C)
Vacuum pump — device
Vacuum pump — removal, inspection, installation
Front brakes — device
Replacement of brake pads
Removing the front brake caliper
Dismantling the front brake caliper
Checking and repairing the front brakes
Front brake caliper assembly
Installing the front brake caliper
Rear drum brakes — device
Rear drum brakes — removal
Checking the parts of the rear drum brakes
Rear drum brakes — installation
Rear drum brake clearance adjustment
Rear disc brakes — device
Replacing the rear disc brake pads
Removing the rear disc brake caliper
Dismantling the rear disc brake caliper
Checking and repairing the rear disc brakes
Parking brake device for rear disc brakes
Installing the rear disc brake caliper
Assembling the rear disc brake caliper
Parking brake disassembly for rear disc brakes
Checking the parking brake for rear disc brakes
Parking brake cables — device
Parking brake lever device
Setting the parking brake
Pressure regulator (P-valve) — check fluid pressure
Description of the ABS diagnostic system
Anti-lock brake system device (ABS)
Checking the ABS system
Resetting ABS system fault codes
Diagnosis of speed and deceleration sensors of the ABS system
Pressure modulator device
Deceleration sensor device
ABS control unit device
ABS pressure modulator — removal
ABS pressure modulator check
Checking the parking brake sensor
Checking the brake light switch
Control relay — check
Front wheel speed sensor device
Front wheel speed sensors — removal, inspection and installation
Rear wheel speed sensor device
Rear wheel speed sensors — removal and inspection
Checking the deceleration sensor (4WD)
Checking the ABS circuit
Body and interior
Exterior (external elements)
Holders (caps) — removal and installation
Front bumper — removal and installation
Hood adjustment
Rear bumper — removal and installation
Front and rear side door adjustment
Front door device
Dismantling the front side doors
Assembling the front side doors
Rear door device
Dismantling the rear side doors
Assembling the rear side doors
Removing the rear spoiler
Disassembly and assembly of the rear spoiler
Installing the rear spoiler
Removing and installing the trunk lid
Trunk lid adjustment
Removal and installation of a torsion bar
Windshield device
Removing the windshield
Windshield installation
Removing the rear window
Rear window device
Rear window installation
Hatch device
Sunroof adjustment
Interior (internal elements)
Removal and installation of interior trim
Instrument panel device
Removal and installation of the instrument panel
Precautions for operating and repairing the airbag
Driver Airbag Device
Removing the steering wheel pad
Checking the steering wheel pad
Steering wheel check
Installing the steering wheel pad
Air conditioning and heater
Refrigerant Safety Precautions
Installing the gauge block and discharging the system
Vacuum system
Charging system
Location of components on the vehicle
System leak test
Refilling the refrigerant
Removing the gauge block
Checking the amount of refrigerant
Cooling lines — check on the vehicle
Replacement of pipeline elements
Tightening torques for threaded connections of the air conditioning system
Front heater and air conditioning unit
Removing the evaporator
Evaporator installation
Removing and installing the air conditioning control panel
Air conditioning control panel device
Adjusting the air conditioner control cables (lever type control panel)
Compressor device
Removing the compressor
Checking the electromagnetic clutch of the compressor
Checking the compressor on the car
Checking the electromagnetic clutch relay
Fan of the heater system and air conditioning system
Checking fan operation
Checking the air conditioner control panel switches
Servo testing
Magnetic valve
Fan resistor
Power transistor (button type panel)
Cabin temperature sensor
Temperature sensor behind the evaporator
Checking the ambient air temperature sensor
Light sensor
Coolant temperature sensor in heater core
Pressure switches
Coolant temperature switch
Electropneumatic valve
Heater device
Removal and installation of a heater
Adjustment of the heater water valve control cable
Relay test
Checking the mixing valve servo control unit
Checking the air conditioning amplifier
Electrical equipment
Equipment and devices
Precautions when working with electrical equipment of the body
Replacing fuses
Connector identification
Mounting block #1 (under the dashboard)
Mounting block #2 (in the engine compartment)
Relay blocks
Checking the ignition lock
Headlight relay test
Checking the taillight relay, fog lamp relay, cornering light relay
Light sensor test
Rear window wiper and washer device
Windshield wiper and washer device
Removing the wiper control switch
Checking the wiper control switch
Checking the operation of the windshield wiper
Checking the windshield wiper motor
Checking the rear window wiper switch
Checking the rear window wiper relay
Checking the windshield and rear washer switches
Check of the electric motor of a cleaner of back glass
Checking the washer motor (windshield or rear window)
Instrument Cluster — Device
Checking the speedometer (analog panel)
Checking the speedometer sensor
Checking the speedometer sensor (inside the instrument cluster)
Checking the tachometer
Checking the pointer coolant temperature sensor
Checking the fuel gauge
Checking the coolant temperature sensor
Checking the fuel level sensor
Checking the Low Fuel Sensor
Checking the indicator and sensor for the presence of water in the fuel filter
Checking the sensor of unbuckled seat belts
Checking the emergency oil pressure sensor
Lamp Fault Indicator Sensor Test
Checking the brake system indicator
Checking the parking brake sensor
Checking the Low Brake Fluid Sensor
Checking the vacuum sensor in the vacuum booster system (diesel)
Limit switch check
Checking the automatic transmission selector position indicator
Checking the indicator and buzzer when reversing
Checking the overdrive switch
Checking the automatic transmission mode selection switch
Checking the automatic transmission fluid overheating sensor (4WD)
Checking the center differential lock sensor (4WD)
Checking the heater relay and brush de-icer
Check and repair of wires of a heater of back glass
Watch check
Checking the clock on the multifunction display
Checking the electronic control unit of the instrument cluster (models with multifunction display)
Compass check
Checking the Low Engine Oil Sensor
Checking the Low Electrolyte Sensor
Checking the horn relay
Sound signal — device
Checking the horn switch
Checking the operation of the parking system
Troubleshooting the parking system
Checking the parking system switch
Checking the circuit of the electronic block of the parking system
Checking the main power relay for power windows
Checking the main power window switch
Checking the power window switches
Checking the power window lock switch (models since August 1994)
Checking the power window motors
Checking the relay for controlling the door locks of the power window system
Checking the relay for controlling the door locks of the central locking system
Checking the central locking switch
Checking the central locking switch (in the door lock)
Checking the sensor for the presence of a key in the ignition lock
Checking the door switch
Checking the electric drive of the door lock
Remote lock — check
Remote lock receiver and transmitter
Sunroof electric drive — device
Checking the sunroof switch
Checking the operation of the electric motor
Motor ground check
Checking the thermal fuse
Checking the sunroof motor limit switches
Checking the sunroof power control relay
Seat Adjustment System — Device
Checking the seat adjustment switch
Checking the electric motors of the seat adjustment system
Checking the driver's seat heating switch
Checking the operation of the indicator of the driver's seat heating system
Driver's seat heating backlight test
Checking the seat heating system
Checking the switch for adjusting the position of the exterior mirrors
Checking the exterior mirror heater switch
Check of the electric drive of external mirrors
Checking the Mirror Control Relay
Checking the mirror cleaning system
Checking the relay of the warning system about the left key in the ignition lock (SG, SG-i, SX)
Checking the light warning system relay (except SG, SG-i, SX)
Checking the relay of the reminder system about the lights on
Headlights and lighting
Lamp Replacement Precautions
Headlight adjustment
Headlight Bulb Replacement
Replacing the front marker lamp and repeater
Removing the front marker and headlight
Installation of the front clearance and headlights
Replacement of fog lamps and direction indicators
Removal and installation of fog lights and direction indicators
Replacing taillight bulbs
Removal and installation of a back lantern
Replacing license plate lamps
Removing and installing license plate lights
Checking the upper brake light (on the spoiler)
Breakers and switches
Combination switch device
Removal and installation of the lighting control switch
Removal and installation of the switch high / low beam headlights
Removal and installation of the switch of indexes of turn
Automatic headlight and positioning system
Combination Switch Test
Checking the fog light switch
Checking the relay-interrupter of direction indicators
Checking the alarm switch
Check of the switch of lanterns of a backing (manual transmission)
Checking the start inhibit switch and the automatic transmission selector position sensor
Checking limit switches
Checking the glove box lighting limit switch
Checking the brake light switch
Electrical circuits
Symbols used on electrical equipment diagrams
Wiring diagram of the power supply system
Wiring diagram of the charging and starting system
Idling speed boost system
Wiring diagram of the ignition system
Wiring diagram of the toxicity reduction system
Wiring diagram of the engine management system (5A-FE)
Wiring diagram for cigarette lighter and clock
Wiring diagram of the engine management system (4A-FE)
Wiring diagram for automatic transmission selector lock
Wiring diagram of the engine management system (4S-FE)
Overdrive wiring diagram (diesel)
Wiring diagram of the engine management system (3S-FE)
Wiring diagram for horn
Indicators and electronic control system automatic transmission (5A-FE)
Warning system for unbuckled seat belts
Indicators and electronic control system automatic transmission (4A-FE)
Wiring diagram for rear window heater and brushes
Indicators and electronic control system automatic transmission (4S-FE)
Wiring diagram of the mirror cleaning system
Indicators, electronic control system for automatic transmission and center differential lock (3S-FE)
Wiring diagram of the anti-lock brake system
Electrical wiring diagram for mirrors
Driver's seat heater wiring diagram
Power window wiring diagram
Wiring diagram for electric seat adjustment
Sunroof electric circuit
Wiring diagram for front wiper and washer
Wiring diagram of the central lock
Wiring diagram of the parking system
Rear Wiper Relay Wiring Diagram
Reminder system about the lights on and the key left in the ignition (except SG)
Key left in the ignition system
Wiring diagram of the radio (2, 4, 6 speakers)
Wiring diagram of the radio (from CD, from DSP)
Backlight wiring diagram
Wiring diagram for fog lights
Wiring diagram of the multifunction display
Headlight wiring diagram
Wiring diagram of the instrument cluster (diesel)
Wiring diagram for direction indicators and alarms
Wiring diagram of the instrument cluster (Gas engine)
Circuit lighting when turning
Engine management system (4A-FE, 7A-FE)
Wiring diagram for parking lights
Wiring diagram of the engine management system (4S-FE 4WD)
Engine management system (3S-FE 4WD)
Wiring diagram of the electric drive of the front windows
Automatic transmission electronic control system and indicators (4A-FE, 7A-FE)
Automatic transmission electronic control system, 4WD and indicators (4A-FE, 7A-FE)
Wiring diagram of the central lock and fuel heater
Interior lighting wiring diagram
Brake light wiring diagram
Wiring diagram for radiator and air conditioning fan (lever type)
Wiring diagram for reversing light
Cooling Radiator Fan and Air Conditioner (button type)
Тойота Cruiser 70 (1985-1996, diesel)
General information
User manual
Instrumentation and controls
Electric sunroof
Additional door lock
Transmission features
Driving Tips for Various Conditions
Towing hook
Towing a car
Engine start
Engine stop (turbocharged models)
Maintenance
Service Intervals
Oil Handling Precautions
Checking the engine oil level
Maintenance Interval Table
Engine oil selection
Engine oil change
Oil filter replacement
Checking and replacing the air filter
Checking the engine coolant level
Engine Coolant Replacement
Checking the oil level in a manual transmission
Checking the oil level in the transfer case
Checking the oil level in the crankcases of axle gearboxes
Lubrication of steering knuckles
Lubrication of cardan shafts
Check of level of working liquid of the hydraulic booster of a steering
Brake lining wear indicators
Checking the fluid level of the brake system and clutch
Tire pressure and condition check
Tire change
Replacing wheel discs
Checking the condition of the battery
Checking and replacing fuses
Checking fusible links
Vehicle identification
Wheel replacement
Power unit
Engine adjustment
Preliminary checks
Air filter condition monitoring
Alternator drive belt tension control
Adjustment of gaps in the gas distribution mechanism
Checking and adjusting the injection advance angle (2L-T models with height compensator)
Checking and adjusting the injection advance angle (except 2L-T models with height compensator)
Idle speed and maximum speed adjustment
Adjusting the idle speed when the air conditioner is on
Altitude Compensation System (2L-T if fitted)
Checking the elements of the height compensation system
Checking the pressure at the end of the compression stroke
Engine repair
Removing the timing belt
Checking the timing belt
Timing belt installation (L series engines)
Timing belt installation (engine 1KZ-T)
Gear drive mechanism for timing and injection pump (engine 1KZ-T)
Checking the parts of the gears of the timing drive and injection pump (engine 1KZ-T)
Idle gear assembly (engine 1KZ-T)
Installing the gear mechanism (engine 1KZ-T)
Cylinder head
Cylinder Head Removal — L Series Engines
Removing the cylinder head — KZ series engines
Dismantling of a head of the block of cylinders
Condition monitoring, cleaning and repair of cylinder head components
Camshaft oil seal replacement
Cylinder head assembly
Installing the cylinder head
Engine dosborka
Preparation for disassembly of the cylinder block
Dismantling of the block of cylinders
Checking the block of cylinders
Disassembly of the piston and connecting rod
Assessment of the technical condition of connecting rods, pistons and piston rings
Checking the balance shafts (KZ series only)
Cylinder boring
Condition monitoring and repair of the crankshaft
Replacing the crankshaft seals
Pistons and connecting rods — assembly
Cylinder block assembly
Final engine assembly
Fuel system
Checking and replacing fuel system components
Fuel heating system
Car injector
Removal of injection pump
Disassembly of the injection pump
High pressure fuel pump adjustment
Installation of injection pump
Power control system test (engine 1KZ-T)
Control system
General description of the Toyota diesel electronic control system
Control System Precautions
System self-diagnosis
Regulation of the amount of fuel supply
Injection advance control
Electronic control of air supply to the intake manifold during warm-up and idle
Electronic control of exhaust gas recirculation
Engine settings
Cold start assistance system
Housing and throttle position sensor
Sensors, switches, relays
Turbocharging system
Description of turbocharging system
Car turbocharger
Boost pressure sensor (1KZ-T)
Cooling and lubrication system
Description of the lubrication system
Oil pressure check
Changing the oil and oil filter
Oil pump
Oil pump monitoring
Oil pump assembly
Oil pump installation
Oil cooler and bypass valves
Removing the oil cooler and bypass valve (KZ-series)
Monitoring the condition of the oil cooler and bypass valves
Installing the oil cooler and bypass valves
Oil nozzles and check valves
Description of the cooling system
Checking and replacing the engine coolant
Water pump
Thermostat — removal, inspection and installation
Radiator of the cooling system
Generator (without electronic controller)
Charge and start system
Charging system
Generator (with electronic regulator)
Relay-voltage regulator
Starting aid system with series resistance (2L-T)
Starter disassembly
Car stator check
Starter Assembly
Starter relay
Transmission
Clutch
Clutch checks and adjustments
Hydraulic pumping
Clutch Master Cylinder
Clutch booster
Clutch damper
Clutch slave cylinder
Clutch — removal, inspection and installation
Mechanical gearbox
Manual Transmission
Precautionary measures
Removing the checkpoint
Checkpoint installation
Disassembly of the G52 gearbox
Gearbox input shaft G52
Gearbox output shaft G52
Intermediate shaft and reverse idler gear
Transfer box adapter (Gearbox G52)
Gearbox input shaft bearing holder G52
G52 gearbox assembly
Disassembly and assembly of gearboxes R150F and R151F
Automatic gearbox
General information — AKP
Preliminary checks
Checkpoint diagnostics
Transfer case
Replacing front and rear output shaft seals
Transfer case disassembly
Rear Output Shaft Assembly
Idle gear assembly
Rear output shaft bearing holders
Front crankcase cover
Pneumatic actuator — disassembly, assembly
Transfer case housing
Transfer case assembly
Cardan shaft
Chassis, running gear
Car suspension
Suspension and axles — checks and adjustments
Freewheels with manual lock
Freewheels with automatic locking
Front wheel hub
Steering knuckle and half shaft
Front axle reducer
Front suspension
Rear axle shaft
Rear axle reducer
Limited slip differential (self-locking)
Rear suspension
Freewheel automatic locking system
Rear differential lock system
Rear differential lock drive
Brake system
Precautionary measures
Check and adjustment
Master brake cylinder
Vacuum brake booster
Vacuum pump
Front disc brakes
Rear drum brakes
Rear disc brakes
Parking brake (rear disc brakes)
Brake force distribution valve
Steering
General Information — Steering
Vehicle check
Steering column
Power steering pump
Steering gear
Steering gear
Body and interior
Body elements
Hood adjustment
Front door
Backdoor
Tailgate
Windshield
Sunroof — adjustment, check
Dashboard
Frame dimensions
Rear side window
Heating and air conditioning
Security measures
Cooling system
Compressor — check on the car, removal, check of work
Capacitor — check on the car, removal, installation
Receiver — check on the car, removal, installation
Front cooling block
Rear cooling unit
Temperature controller resistor
Expansion valves
Air conditioning control panel
Pressure switch
Blower switches
Supercharger electric motors
Supercharger resistors
Heater relay
Sensor switch for coolant temperature
Vacuum valve
A/C Amplifier
Electrical equipment
Equipment and devices
General information of electrical equipment
Location of relays and fuses
Egnition lock
Lighting system
Washers and wipers
Instrument cluster
Checking the speedometer
Checking the tachometer
Voltmeter check
Checking the fuel level indicator system
Checking the low fuel warning system
Checking the warning system for the presence of water in the fuel filter
Checking the coolant temperature display system
Checking the oil pressure indicator system
Checking the low oil pressure indicator system
Checking the low oil level indicator system
Checking the parking brake indicator system
Check of system of indication of a condition of brake system
Lamp Test Relay Test (modifications)
Checking the system for indicating an open or loose door
Checking the system for indicating the need to replace the timing belt
Check of system of indication of not fastened seat belts
Check of system of indication of a condition of system of a turbocharging
Checking the air filter replacement indicator system
Checking the instrument cluster illumination rheostat
Checking the thermometer
Rear window heater
Electric windows
Central locking
Hatch — check switches, check the electric drive
Mirror adjustment system
Electrical circuits
Explanations for electrical equipment diagrams
Diagram 1: Starting system, horn, rear-view mirror actuator and fuel heater
Scheme 2: system for reducing the toxicity of exhaust gases (modifications 2L-T)
Scheme 3: preheating system (2L-T, 3L) and charging system
Diagram 4: air conditioning and indicators on the dashboard
Diagram 5: Front and rear wipers and washers, headlight wipers and reversing lights
Diagram 6: rear fog lights, brake lights and interior lighting system
Diagram 7: front fog lights, headlights, size and lighting system (except models for Europe)
Scheme 8: headlights, dimensions and illumination system (models for Europe)
Diagram 9: Direction indicators and alarms
Diagram 10: four-wheel drive control system (freewheel automatic locking system)
Diagram 11: power windows
Diagram 12: additional instrument cluster and tailgate defroster
Diagram 13: Actuator for headlight range adjustment and residual light system
Diagram 14: anti-theft system
Engine compartment electrical connectors
Front connectors
Тойота Cruiser 60/80 (1980-1997, petrol)
General information
User manual
Introduction to the Operation and Maintenance Manual
General view of the control panel
Controls and instrumentation
Car keys
Immobilizer system (engine start code recognition)
Opening and closing doors
Door electrical equipment
Headlights and direction indicators
Glass cleaners and washers
Hood and tailgate
Fuel level indicator
Coolant temperature gauge
Voltmeter (battery voltage)
Tachometer (engine speed)
Counter of the total distance traveled
Pointers and warning signals
Differential lock
Vehicle identification numbers
Buying an old car or a mysterious set of numbers and letters
Broken numbers — be careful
Arrangement of elements in the engine compartment
Maintenance
Maintenance — Introduction
Additional maintenance
Service Specifications
The location of the units in the engine compartment
Maintenance terms
Checking Fluid Levels — General
Engine oil level — check
Coolant — check
Windshield washer fluid — check
Battery electrolyte — check
Brake and Clutch Fluid — Check
Checking tire condition and tire pressure
Fluid level in automatic transmission
Fluid level in the hydraulic steering system
Changing engine oil and oil filter
Checking the condition and caring for the battery
Checking the cooling system
Checking and replacing hoses in the engine compartment
Checking and replacing the windshield wiper blades
Wheel swap
Suspension and steering check
Exhaust system check
Checking the oil level in a manual transmission
Checking the oil level in the transfer case
Checking the oil level in axle gearboxes
Checking the condition of the seat belts
Air filter thermostat (carbureted engines)
Checking and lubricating the exhaust valve
Gasoline vapor recovery system
Checking the recirculation system
Carburetor choke
Crankcase ventilation spool
Checking and replacing the air filter
Replacing spark plugs
Checking and adjusting valve clearances
Idle speed (carbureted engines)
Accessory drive belts
Fuel system check
Checking disc and drum brakes
Checking the vacuum booster
Hand brake — check and adjustment
Checking and adjusting the clutch pedals (brakes)
Fuel filter replacement
High voltage wires, slider and distributor caps
Checking and setting the ignition timing
Cooling System Care
Front wheel hubs and bearings
Changing automatic transmission fluid and filter
Changing the oil in a manual transmission
Changing the oil in the transfer case
Rear oil change (front) gearbox
Valve clearances on the 1FZ-FE engine
Power unit
Petrol engines 2F and 3F-E
Specifications for 2F and 3F-E engines
Types of repair without dismantling the engine
Installing the piston of the 1st cylinder at TDC
Cylinder head cover — removal and installation
Side cover of the gas distribution mechanism
Rocker arms and push rods — removal, inspection and installation
Valve springs, poppets, valve stem seals
Suction and exhaust manifolds — removal and installation
Cylinder head — removal and installation
Pushers — removal, inspection and installation
Crankshaft pulley — removal and installation
Front crankshaft oil seal — replacement
Front cover — removal and installation
Camshaft and drive gears — removal and installation
Camshaft and bearings — check
Oil pan — removal and installation
Oil pump — removal and installation
Flywheel (torque converter drive plate)
Rear crankshaft oil seal — replacement
Suspension and engine parts — check and replace
Petrol engines 1FZ-FE
Specifications for 1FZ-FE engines
Types of repair without dismantling the engine
Cylinder head cover — removal and installation
Suction manifold — removal and installation
Exhaust manifold — removal and installation
Camshafts and pushers — removal, inspection and installation
Cylinder head — removal and installation
Camshaft chain drive cover — removal, inspection and installation
Front crankshaft oil seal — replacement
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Flywheel (torque converter drive plate)
Rear crankshaft oil seal — replacement
Suspension and engine parts — check and replace
Starter motor — removal, inspection and installation
Engine overhaul
Dismantling and overhaul of the engine — general information
Engine Specifications
Engine diagnostics with a vacuum gauge
Cylinder compression check
Dismantling the power unit
Removal and installation of the engine
Overhaul Alternatives
Engine disassembly procedure
Cylinder head — disassembly, inspection and assembly
Valve repair — general information
Connecting rod and piston group — disassembly
Crankshaft — removal and inspection
Cleaning and checking the cylinder block
Cylinder honing
Connecting rods and pistons — check
Main and connecting rod bearings
Engine assembly procedure
Installation of piston rings
Crankshaft — installation and inspection
Rear oil seal — installation
Connecting rods and pistons — installation and assembly
Starting the engine after repair and running in
Engine electrical equipment
Engine electrical equipment — general information
Technical characteristics of the electrical equipment of the engine
Battery — removal and installation
Power Cables — Inspection and Replacement
Ignition system — design description
Checking the ignition system
Ignition coil — check and replacement
Ignition distributor — removal and installation
Electronic ignition unit — replacement
Induction sensor — check and replacement
Battery Charging System — Design Description
Checking the battery charging system
Generator — removal and installation
Generator parts — disassembly, inspection and assembly
Engine starting system — design description
Starter pull relay (a / m 1980-87 release)
Cooling and heating
Cooling, heating systems — design description
Specifications of the cooling and heating system
Antifreeze — general information
Thermostat — check and replacement
Fan impeller and fluid coupling — removal and inspection
Radiator and expansion tank — removal and installation
Oil cooler — removal and installation
Coolant pump — removal, inspection and installation
Fluid temperature sensor — check and replace
Heater fan motor and circuit
Heater radiator — removal and installation
Heating and air conditioning control panel
Control cable adjustment
Checking the heater/air conditioner controls
Air conditioning and heating systems
Air conditioner dehumidifier — removal and installation
Air conditioning compressor — removal and installation
Air conditioner condenser — removal and installation
Evaporator and expansion valve
Fuel system (carburetor)
Fuel pump and fuel pressure — check
Checking the condition of hoses and tubes
Fuel tank — removal and installation
Fuel pump — removal and installation
Fuel Level Sensor — Check and Replace
Air filter — removal and installation
Throttle cable — removal and installation
Checking and disassembling the carburetor
Carburetor adjustment
Removal and installation of the carburetor
Exhaust system service
Fuel system (injector)
Fuel injected engines — general information
Specifications of the fuel injection system
Fuel system decompression
Fuel pump and fuel pressure — check
Checking the Fuel Pressure Regulator
Main injection relay and fuel pump relay
Fuel lines and joints — check and replacement
Fuel pump — removal and installation
Fuel Level Sensor — Check and Replace
Air filter — removal and installation
Throttle cable — removal and installation
Electronic fuel injection system (EFI system)
Checking the electronic fuel injection system
Throttle body — check and replace
Throttle Angle Sensor — Check
Fuel pressure regulator — check and replace
Idle speed control valve — check and replace
Fuel distributor and nozzles — removal, inspection and installation
Leveling chamber — removal and installation
Toxicity reduction system
General information about the toxicity reduction system
Technical characteristics of the toxicity control system
Ignition control system
AIR-system of forced afterburning of hydrocarbons
Temperature control system (HAI system)
Air damper locking system
Fuel cut-off system during engine braking
Idle speed compensation system in case of engine overheating
Air flap opening system
Electronic fuel injection system
Fuel injection processor unit — removal and installation
Useful tips for the operation of the catalyst
Transmission
Car gearbox
Specifications for mechanical transmission
Removal and installation of mechanical transmission
Specifications of automatic transmission
Automatic transmission diagnostics
Automatic transmission self-diagnosis
Automatic transmission selector rod — check and adjustment
Automatic transmission selector locking system — check
Automatic transmission damper cable — check and adjustment
Automatic transmission interlock switch — check
Automatic Transmission Mounts — Replacement
Removal and installation of automatic transmission
Clutch
Specifications for clutch and drive shafts
Clutch — design description
Clutch parts — removal, inspection and installation
Release bearing — replacement
Guide bearing — check and replace
Clutch master cylinder — repair
Clutch slave cylinder — removal and installation
Clutch hydraulic — bleeding
Clutch pedal — removal and installation
Transfer case
Transfer case specifications
Front and rear flange seals — replacement
Air line diaphragm (early models)
Transfer case drive motor (later models)
Removal and installation of the transfer case
Drive shafts and axles
Cardan shaft, gearbox and axles — general information
Checking cardan shafts and joints
Removal and installation of cardan shaft
Cardan joints — replacement
Blocking hub — removal and installation
Front axle shaft and oil seal — removal and installation
Rear (front) bridge — removal and installation
Gearbox seal — replacement
Axle shaft, bearing and oil seal (semi-dumping axle shafts)
Half shaft and oil seal (fully floating axles)
Rear wheel hub (fully floating axles)
Chassis, running gear
Brake system
General information about the brake system
Specifications of the brake system
ABS system units
Diagnostics and repair of the ABS system
Disc brake deck replacement (front or rear)
Brake caliper — removal, disassembly and installation
Brake disc — check, removal and installation
Replacing drum brake pads
Wheel brake cylinder — removal and disassembly
Brake master cylinder — removal, disassembly and installation
Hydraulic hoses and tubes — replacement
Removal of air from a hydraulic drive of brakes
Vacuum brake booster — removal, inspection and installation
Hand brake pads, rear disc brakes
Handbrake adjustment
Handbrake cable — replacement
The switch of a signal of braking — removal and installation
Rear brake pressure regulator (dosing and bypass valve)
Car suspension
Suspension and steering — design description
Suspension Specifications
Front suspension stabilizer and bushing — removal and installation
Front and rear shock absorbers — removal and installation
Springs and bushings — removal, inspection and installation
Suspension springs (car FJ80) — removal and installation
Cross bar (car FJ80) — removal and installation
Suspension arms (car FJ80) — removal and installation
Wheels and tires — general information
Front wheel alignment
Steering
Swivel fist — removal and installation
Steering wheel — removal and installation
Tie rods — removal, inspection and installation
Reducer — removal and installation
Power steering pump — removal and installation
Removing air from the power steering
Body and interior
Exterior and interior
Body maintenance and repair
Vinyl trim — maintenance
Upholstery and rugs — care
Repair of minor body damage
Repair of significant damage to the body
Hood — removal, installation and adjustment
Hood latch and drive cable — removal and installation
Front grill — removal and installation
Front fender — removal and installation
Side mirrors — removal and installation
Steering column cover — removal and installation
Front trim panels
Middle floor section — removal and installation
Front interior trim panel
Front and rear seats — removal and installation
Bumpers — removal and installation
Doors, locks and windows
Hinges and locks — care
Windscreen and fixed windows
Inner door panel — removal and installation
Door lock, lock switch and handle
Door glass — removal and installation
Window regulator — removal and installation
Door — removal, installation and adjustment
Rear compartment door — removal, installation and adjustment
Back cover (upper rear compartment door)
Electrical equipment
Equipment and devices
Troubleshooting in the electrical system
Fuses — location and replacement
Fusible links and breakers — replacement
Relay — location and verification
Turn Signal/Alarm Interrupter
Steering column switch combination
Ignition lock and lock drum
Fuel level, oil pressure and temperature gauges
Instrument panel — removal and installation
Wiper Motor — Check and Replace
Receiver and speakers — removal and installation
Antenna — removal and installation
Rear window heater — check and repair
Headlights — removal, installation and adjustment
Halogen headlight housing — removal and installation
Sound signal — check and replace
Replacing light bulbs
Power side mirrors — check
Cruise control system — check
Electric window regulator — check
Electric door locks — check
Airbags
Electrical circuits
Wire insulation color designations
Starting, charging, ignition, emission reduction and cooling systems
Heating, air conditioning, instrumentation and alarms
Brake, reverse, turn signals, rear window washer
Windshield washer, rear lights, interior lighting
Cigarette lighter and audio system (a / m 1980-87)
Engine start system (a / m 1988-90)
Engine management system and ignition system (a / m 1988-90)
Heating and air conditioning system, charging system (a / m 1988-90)
Engine alarm system (a / m 1988-90)
Windshield wiper and washer (a / m 1988-90)
Hazard and direction indicators (a / m 1988-90)
Rear lights, headlights and illumination of the instrument panel and front panel
Locks and power windows (a / m 1988-90)
Audio system, electrical equipment of the cooling system (a / m 1988-90)
Charging and starting systems for car engines since 1989
Headlights and automatic transmission control system (since 1989)
Engine control circuit (since 1989)
Hazard and direction indicators (since 1989)
Rear lights and front panel lighting (since 1989)
Power window lifter (since 1989)
Electric door locks (since 1989)
Windshield wiper and washer (since 1989)
Interior lighting (since 1989)
Тойота Cruiser 100 (1998-2007)
General information
Introduction to the guide
Toyota Land Cruiser 100 and Lexus LX 470 cars — abstract
Vehicle identification numbers
Purchase of spare parts
Vehicle maintenance technology
Workplace tools and equipment
Jacking and towing a car
Starting the engine from an auxiliary power source
Automotive chemicals, oils and lubricants
Diagnostics of malfunctions of nodes and systems of the car
Controls and instruments
Instrument panel and controls
Vehicle specifications and features
Instrument panel and signaling devices
Unlocking and locking the side doors
Unlocking and locking the tailgate
Wireless remote control
Power windows
Opening and closing the hood
Gas tank cap
Hinged panel of the hatch of a roof with the electric drive
Switches inside the car
Ignition switch and steering column lock
Automatic transmission
Torque distribution system between the drive wheels
Speed control system (Tempostat)
Ventilation, heating and air conditioning systems
Audio system controls
Maintenance
Top and bottom view of the engine compartment
Maintenance Specifications
Schedule of ongoing maintenance
General information about settings and adjustments
Checking fluid levels
Checking the condition of tires and their inflation pressure
Checking the level of the working fluid of the automatic transmission
Checking the power steering fluid level
Changing the engine oil and oil filter
Checking, maintaining and charging the battery
Checking the Condition of the Cooling System Components
Check of a condition and replacement of the hoses located in an impellent compartment
Checking the condition and replacing the wiper blades
Rotation (permutation) wheels
Checking the Condition of Suspension and Steering Components
Lubrication of chassis components
Check of a condition of components of system of release of the fulfilled gases
Checking the lubricant level in the transfer case
Checking the differential lubrication level
Checking the condition of the seat belts
Checking and adjusting idle speed
Check of a condition of protective covers of power shafts
Checking and replacing the valve of the controlled crankcase ventilation system (PCV)
Replacing the air cleaner element
Checking, adjusting tension and replacing drive belts
Checking the status of power system components
Checking the brake system
Adjusting the height of the position and free travel of the brake pedal
Checking the condition and replacing spark plugs
Checking and adjusting valve clearances
Fuel filter replacement
Checking and servicing the air conditioner
Maintenance of the cooling system
Checking the condition, packing with grease and adjusting the front hubs and wheel bearings
Replacement of ATF automatic transmission and final drive
Transfer case lubricant change
Replacing differential grease
Inspection of evaporative emission control system components
Checking the components of the exhaust gas recirculation system (EGR)
Power unit
Petrol engines
Specifications of gasoline and diesel engines
List of repair procedures without removing the engine from the car
Bringing the piston of the first cylinder to the top dead center position (TDC)
Oil pressure check
Checking the compression pressure in the cylinders
Removal and installation of covers of heads of cylinders
Removal and installation of the inlet pipeline
Removal and installation of exhaust manifolds
Removing, checking and installing the timing belt and timing gears
Replacing the front oil seal of the crankshaft / camshafts
Replacement of a back epiploon of a cranked shaft
Removal and installation of camshafts and valve lifters
Removal and installation of cylinder heads
Removal and installation of the pallet crankcase of the engine
Removal, condition check and installation of the oil pump
Removal and installation of a drive disk
Checking the condition and replacing the engine mounts
Diesel engines
Removal, installation, dismantling and assembly of a head of cylinders
Removing, checking the condition and installing the timing belt
Removal and installation of timing gears
Replacing the front crankshaft oil seal and camshaft oil seals and injection pump
Replacement of a back epiploon of a cranked shaft
Removal and installation of the pallet crankcase of the engine
Removal, condition check and installation of the oil pump
Removal and installation of the oil cooler
Cooling and heating
Cooling and heating systems — design description
Cooling and Heating Specifications
Antifreeze — general information
Check of serviceability of functioning and replacement of the thermostat
Check of a condition, removal and installation of the fan of system of cooling
Removal and installation of the radiator and expansion tank of the cooling system
Checking the condition of the water pump
Removal and installation of the water pump
Checking and replacing the sensor unit of the coolant temperature meter
Checking the drive electric motor of the heater fan and replacing it
Removal and installation of the block and heat exchanger of a heater
Removing and installing the heater and air conditioner control panel
Inspection and maintenance of heating and air conditioning systems
Power and exhaust systems
Power supply and exhaust systems
Power and exhaust system specifications
Depressurizing the supply system
Fuel pump test, fuel pressure measurement
Checking and replacing fuel lines and their fittings
Removal and installation of the fuel tank
Cleaning and repairing the fuel tank — general information
Removal and installation of the fuel pump
Fuel flow sensor replacement
Removing and installing the air cleaner assembly
Removing, installing and adjusting the accelerator cable
Electronic fuel injection system (EFI) — general information
Checking the health of the electronic injection system
Checking the condition and replacing the components of the injection system
Exhaust system — general information
Removal and installation of nozzles
Engine electrical equipment
Engine electrical equipment — general information
Engine Electrical Specifications
Removing and installing the battery
Checking the condition and replacing the battery wires
Ignition system — general information and precautions
Check of functioning of system of ignition
Replacing the ignition coil
Checking and adjusting the ignition timing / fuel injection
Replacing the ignition module
Charging System — General Information and Precautions
Checking the state of the charge system
Removal and installation of the generator
Check of a condition and replacement of components of the generator
Starting System — General Information and Precautions
Check of serviceability of a starter and a chain of start
Removal and installation of a starter
Removal and installation of the traction relay
Engine management systems
Engine management and emission control systems
Engine Management Specifications
On-Board Diagnostic System (OBD) — the principle of operation and fault codes
Using an oscilloscope to observe the operating signals of a control system
Checking the condition and replacing the ECM
Information sensors — general information and verification
Replacement of information sensors
Evaporative Emission System (EVAP)
Controlled crankcase ventilation system (PCV)
Catalytic converter — general information, check and replacement
Transmission
Automatic gearbox
Gearbox Specifications
Automatic transmission (AT) — design description
AT failure diagnostics — general information
Shift rod adjustment
Check, adjustment and replacement of the sensor switch of permission to start
Removal and installation of assembly of the lever of the selector АТ
Removal and installation of automatic transmission
Transfer case — general information
Removal and installation of the transfer case
Transmission line
Transmission Line Specifications
Cardan shafts and joints — general information
Checking the condition of the transmission line
Removal and installation of cardan shaft
Replacement of cardan joints
Drive shafts and axle shafts — general information and inspection
Removal and installation of axle shafts, bearings and seals of the rear axle
Replacing the differential drive gear oil seal
Removal and installation of the rear axle assembly
Removal and installation of power shafts
Replacement of protective covers and maintenance of CV joints
Removing and installing the front differential assembly
Removal and installation of hubs with switchable drive
Chassis, running gear
Brake system
Brake system — design description
Brake Specifications
Anti-lock brake system (ABS) — general information and fault codes
Replacement of brake pads
Removal and installation of brake calipers
Check of a condition, removal and installation of a brake disk
Removal and installation of the main brake cylinder (GTZ)
Checking the condition and replacing brake lines and hoses
Load Sensing / Bypass Valve (LSP & BP)
Parking brake adjustment
Replacing the parking brake cables
Check, removal and installation of the amplifier of brakes
Bleeding the brake system
Foot brake pedal adjustment
Check and replacement of the sensor-switch of stoplights
ABS sensors and activator — removal, inspection and installation
Car suspension
Suspension and steering — design description
Suspension and steering specifications
Removal and installation of forward shock-absorbers
Removal and installation of the front anti-roll bar
Removal and installation of assembly of a rotary fist with a nave
Check of a condition and replacement of spherical support
Removal and installation of torsion bars
Removal and installation of the upper control arm of the front suspension
Removal and installation of the lower operating lever of a forward suspension bracket
Removal and installation of rear shock absorbers
Removal and installation of a bar of the back stabilizer of cross-section stability
Removal and installation of a torque rod
Removal and installation of a helical spring of a back suspension bracket
Removal and installation of rear suspension arms
Wheels and tires — general information
Wheel alignment
Steering
Removal and installation of a steering wheel
Check of a condition, removal and installation of drafts of a steering drive
Replacement of protective covers of assembly of the steering mechanism
Removal and installation of the steering mechanism
Removal and installation of the steering pump
Removing air from the hydraulic path of the power steering system
Body and interior
Exterior (external elements)
General information about the car body
Body specifications and dimensions
Car body and underbody care
Repair of minor damage to body panels
Repair of seriously damaged body panels
Removal, installation and adjustment of position of a cowl
Removal and installation of a latch of the lock of a cowl and a cable of its drive
Removal and installation of a decorative grille of a radiator
Removal and installation of front and rear bumpers
Removal and installation of external rear-view mirrors
Removal and installation of front fenders
Interior (internal elements)
Care of vinyl trim elements
Upholstery and carpet care
Removal and installation of a casing of a steering column
Removal and installation of the center console
Removal and installation of finishing and main sections of the instrument panel
Removal and installation of a lattice of an air inlet of a forward fairing
Removal and installation of seats
Doors, locks and windows
Servicing car hinges and locks
Windshield and other fixed glass replacement
Removal and installation of panels of an internal upholstery of doors
Removal, installation and adjustment of doors
Removal, installation and adjustment of the tailgate
Removal and installation of glass and a regulator of a window regulator of a door of a back
Removal and installation of door glasses
Removal and installation of regulators of window regulators
Removal and installation of latches, lock cylinders and door handles
Removal and installation of a cover of the top hatch with a drive
Removal and installation of an internal rear-view mirror
Electrical equipment
Equipment and devices
Onboard electrical equipment — general information
Search for the causes of electrical equipment failures
Fuses — location and general information
Fused links — general information
Circuit breakers — general information
Relay — general information and health check
CAN digital data bus
Checking and replacing the turn signal / alarm breaker
Replacing the turn signal switch / modes of external lighting devices
Replacing the ignition switch and steering column lock
Checking and replacing the windshield wiper mode switch
Replacing headlight bulbs
Adjusting the direction of the optical axes of the headlights
Removal and installation of block headlights
Replacing light bulbs
Removal and installation of the audio system and its speakers
Removing and installing the radio antenna
Checking, replacing the electric motor of the wiper drive and washer pump
Check and replacement of the switch of heating of back glass
Checking and restoring repair of the rear window heater
Removal and installation of a combination of devices
Check of serviceability of functioning and replacement of klaxon horns
Electric drive of external rear-view mirrors — general information and serviceability check
Speed control system (tempostat) — general information and health check
Power window regulators — general information and service check
Single lock and remote control system for door activators
Daytime running lights (DRL)
Airbags — general information
Electrical circuits
Wiring diagrams — general information
Power distribution wiring diagram
Ground distribution wiring diagram
Charging system wiring diagram
Starting system wiring diagram
Cooling fan wiring diagram
Wiring diagram of the engine management system
Wiring diagram of diagnostic connectors
On-board computer wiring diagram
Rear heater, with navigation system
Rear heater, without navigation system
Front air conditioner, with navigation system
Front air conditioner, without navigation system
Rear air conditioner, with navigation system
Rear air conditioner, without navigation system
Automatic transmission wiring diagram
Locking center and rear differentials
ABS Wiring Diagram, with VSC
ABS wiring diagram, without VSC system
Tempostat wiring diagram
Wiring diagram of the lock system
Engine lock system (immobilizer)
Wiring diagram of the power steering system
Wiring diagram of the instrument cluster
Warning system wiring diagram
Wiring diagram for reversing lights
Wiring diagram for instrument lighting
Interior lighting wiring diagram
Wiring diagram of the outdoor lighting system
Front headlight wiring diagram
Wiring diagram for locking doors
Wiring diagram of a single lock
Electrical wiring diagram for mirrors
Front wiper/washer
Rear wiper/washer
Radio antenna wiring diagram
Wiring diagram of the navigation system
Wiring diagram for audio system, with navigation system
Wiring diagram for audio system, without navigation system
Seat heating wiring diagram
Seat electric wiring diagram
Wiring diagram of the top hatch
Power window wiring diagram
Wiring diagram for heated mirrors
Wiring diagram for heated rear window
Wiring diagram of the additional security system (SRS)
Klaxon wiring diagram
Tow hitch wiring diagram
Тойота Highlander 1 (2000-2007, petrol)
General information
Introduction to the guide
Acquaintance with Toyota Highlander and Lexus RX 300/330
Vehicle identification
Information about recall campaigns
Purchase of spare parts
Service technology
Fasteners
Disassembly of elements
Tools — general information
Hose Removal Tips
Tool kit for maintenance and minor repairs
A set of tools for medium and major repairs
Special tools and fixtures
Purchase, care and storage of tools
Damaged Thread Repair Technology
Workplace equipment
Lifting and placing the car on supports
Towing — general information
Starting from a foreign battery
Automotive chemicals, lubricants, sealants and fluids
Security — general information
Troubleshooting
Engine Troubleshooting
Engine electrical system
Fuel system
Cooling system
Automatic transmission in a block with a driving axle
Drive shaft failures
Brake system
Steering and suspension
Maintenance
Vehicle Specifications
Engine compartment
Front and rear of the car
Toyota Highlander and Lexus RX 300/330 Service Schedule
Introduction to Maintenance
General information on routine maintenance
Checking the level of operating fluids (every 400 km or weekly)
Checking the engine oil level
Checking the engine coolant level
Checking the windshield washer fluid level
Checking the brake fluid level
Power steering fluid level check
Checking the level of transmission fluid for an automatic transmission in a block with a drive axle
Checking the transmission oil level for the transfer case (all-wheel drive models)
Transmission oil for rear differential (all-wheel drive models)
Checking the condition of tires and their pressure (every 400 km or weekly)
Changing engine oil and oil filter (every 5000 km or 3 months)
Battery check and maintenance (every 8000 km or 6 months)
Accumulator charging (every 8000 km or 6 months)
Tire swap (every 8000 km or 6 months)
Inspection and replacement of windshield wiper blades (every 8000 km or 6 months)
Checking and replacing hoses in the engine compartment (every 8000 km or 6 months)
Checking the cooling system (every 8000 km or 6 months)
Brake check (every 8000 km or 6 months)
Checking the steering, suspension and axle shaft covers (every 24,000 km or 18 months)
Exhaust system check (every 24,000 km or 18 months)
Air filter replacement (every 48,000 km or 3 years)
Fuel system check (every 48,000 km or 3 years)
Replacing the Cabin Filter (every 48,000 km or 3 years)
Inspection and replacement of the fuel cap gasket (every 48,000 km or 3 years)
Checking and replacing the crankcase ventilation valve (PCV) (every 48,000 km or 3 years)
Brake Fluid Replacement (every 48,000 km or 3 years)
Checking, adjusting and replacing the drive belt (96,000 km or 6 years and every 24,000 km and 18 months thereafter)
Checking and adjusting valve clearances (96,000 km or 6 years)
Replacing transmission fluid in an automatic transmission in a block with a drive axle (96,000 km or 6 years)
Transfer case transmission oil change — 4WD models (96,000 km or 6 years)
Changing the gear oil in the rear differential — four-wheel drive models (96,000 km or 6 years)
Cooling System Maintenance — Draining, Flushing and Refilling (160,000 km or 10 years and every 80,500 km or 5 years thereafter)
Checking and replacing spark plugs (every 193,000 km or 12 years)
Power unit
4-cylinder engine
Specifications of the four-cylinder engine
Four-cylinder engine — general information
Repair operations performed without removing the engine from the vehicle
Top dead center (TDC) for piston #1 — definition
Cylinder head cover — removal and installation
Variable gas distribution system (VVT) — description of the design and replacement of elements
Timing chain and sprockets — removal
Timing chain and sprockets — inspection
Timing chain and sprockets — installation
Camshafts and tappets — removal
Camshafts and tappets — inspection
Camshafts and tappets — installation
Intake manifold — removal and installation
Exhaust manifold assembly with catalytic converter — removal and installation
Cylinder head — removal and installation
Crankshaft pulley / damper — removal and installation
Front crankshaft seal — replacement
Oil pan — removal and installation
Oil pump — removal and installation
Faceplate — removal and installation
Rear Main Cuff — Replacement
Power unit supports — check and replace
6-cylinder engine
V6 engine specifications
General information about the V6 engine
Repair operations performed without removing the engine from the vehicle
Top dead center (TDC) for piston #1 — definition
Cylinder head covers — removal and installation
Intake manifold — removal and installation
Exhaust manifolds assembled with catalytic converters — removal and installation
Timing belt and toothed pulleys — removal
Timing belt and toothed pulleys — inspection
Timing Belt and Timing Pulleys — Installation
Variable gas distribution system (VVT) — description
Variable gas distribution system (VVT) — replacement of elements
Cuffs — replacement
Camshafts and tappets — removal and inspection
Camshafts and tappets — installation
Cylinder heads — removal and installation
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Faceplate — removal and installation
Rear Main Cuff — Replacement
Power unit supports — check and replace
Overhaul of engines
Engine Overhaul — Specifications
Engine overhaul — general information
Oil pressure check
Cylinder compression check
Diagnostic checks using a vacuum gauge
Engine recovery options
Engine Removal — Technique and Precautions
Engine — removal and installation
Engine disassembly sequence
Balancing system shafts (four-cylinder engines) — removal and installation
Pistons and connecting rods — removal
Pistons and connecting rods — installation
Crankshaft — removal
Crankshaft — Installation
Engine Assembly Sequence
First start-up and run-in after repair
Analysis of the condition of the engine bearing shells
General terms for engine overhaul
Cooling and heating
General information about the cooling and heating system
Antifreeze — general information
Thermostat — check and replacement
Engine cooling fans — removal and installation
Radiator and expansion tank — removal and installation
Coolant Pump — Check
Coolant pump — removal and installation
Coolant temperature gauge — check
Blower fan — removal and installation
Heater and air conditioning control unit — removal and installation
Heater radiator — removal and installation
Air conditioning and heating system — check and service
Air conditioner dryer receiver — removal and installation
Air conditioning compressor — removal and installation
Air conditioner condenser — removal and installation
Cooling and Heating Specifications
Supply and exhaust system
Specifications for power and exhaust systems
Power supply and exhaust system — general information
Fuel Pressure Relief Procedure
Fuel Pump/Fuel Pressure — Check
Fuel lines and couplings — general information
The fuel pump in the block with the gauge of the index of level of fuel — removal and installation
The fuel pump in the block with the fuel level indicator sensor — replacement of elements
Fuel tank — removal and installation
Cleaning and repairing the fuel tank — general information
Air filter housing — removal and installation
Accelerator cable — removal and installation
Electronic Sequential Fuel Injection System (SFI) — general information
Fuel injection system — check
Throttle body — check, removal and installation
Fuel pressure pulsation damper — replacement
Fuel rail and nozzles — removal and installation
Exhaust system maintenance — general information
Engine electrical equipment
Engine Electrical Specifications
General Information, Precautions and Disconnecting the Battery
Battery — foreign battery start
Battery — Check and Replace
Battery wires — check and replace
Ignition system — general information and precautions
Ignition system — check
Ignition coils — replacement
Charging System — General Information and Precautions
Charging System — Check
Generator — removal and installation
Starting system — general information and precautions
Starter and electrical circuit — check
Starter — removal and installation
Control system
Emission Control and Engine Management Specifications
General information about engine management
Information about OBD testers (OBD)
On-Board Diagnostic Sensors (OBD)
On-Board Diagnostic System (OBD) — output actuators
Accelerator pedal position sensor (APP) — replacement
Camshaft position sensor (SMR) — replacement
Crankshaft position sensor (TFR) — replacement
Engine coolant temperature sensor (EATING) — replacement
Knock sensor — replacement
Mass Air Flow/Intake Air Temperature Sensor (MAF/IAT) — replacement
Oxygen Sensors — Replacement
Power steering pressure sensor (PSP) — replacement
Throttle position sensor (TR) — replacement
Transmission range sensor (TR) — replacement
Transmission Speed Sensors — Replacement
Powertrain control module (RSM) — replacement
Air intake system with variable geometry (ACIS) — description of the design and replacement of elements
Air Intake Control System — Design Description
Idling air valve (IAC) — replacement
Catalytic converters — design description, check and replacement of elements
Evaporative Emission System (EVAP) — design description
Evaporative Emission System (EVAP) — replacement of elements
Forced crankcase ventilation system (PCV) — description and replacement of elements
Transmission
Automatic gearbox
Reading trouble codes for the on-board diagnostics system (OBD)
Automatic transmission specifications
General information on automatic transmission
Diagnostics — general information
Gear shift cable — replacement and adjustment
Selector Lever — Replacement
Shift lock system depending on the position of the brake pedal (BTSI)
Cuffs of semiaxes — replacement
Transmission fluid heat exchanger — removal and installation
Transfer case — removal and installation
Automatic transmission in a block with a driving axle — removal and installation
Overhaul of an automatic transmission in a block with a drive axle
Drive shafts and cardan
Transmission Specifications
General information about the transmission
Leading axle shafts — removal and installation
Axle cover — replacement
Cardan shaft (4WD models) — check, removal and installation
Rear differential (4WD models) — removal and installation
Rear differential cuffs (4WD models) — removal and installation
Chassis, running gear
Brake system
Brake Specifications
General information in the brake system
Anti-Lock Braking System (ABS) — general information
Brake pads — replacement
Brake caliper — removal and installation
Brake disc — inspection, removal and installation
Master cylinder — removal and installation
Brake hoses and lines — inspection and replacement
Hydraulic Brake — Bleeding
Vacuum brake booster — check, removal and installation
Parking brake pads — inspection and replacement
Parking brake — adjustment
Stoplight switch — removal, installation and adjustment
Brake Pedal — Pedal Height Adjustment
Car suspension
Suspension and steering specifications
General Suspension Information
Bushings and struts of the front anti-roll bar — removal and installation
Front suspension strut assembly — removal, inspection and installation
Front suspension wishbone — removal, inspection and installation
Rack assembly with spring — replacement
Ball joints — replacement
Swivel fist and hub — removal and installation
Front hub assembly with bearing — removal and installation
Rear anti-roll bar and bushings — removal and installation
Rear suspension strut assembly — removal, inspection and installation
Rear suspension trailing arm — removal and installation
Rear suspension wishbones — removal and installation
Rear hub assembly with bearing — removal and installation
Rear hub support — removal and installation
Steering
Steering system — general information
Steering wheel — removal and installation
Steering column — removal and installation
Tie rod ends — removal and installation
Steering gear covers — replacement
Steering gear — removal and installation
Power steering pump — removal and installation
Power Steering System — Bleeding
Subframe — removal and installation
Wheels and tires — general information
Wheel alignment — general information
Body and interior
Exterior (external elements)
General information about the body
Body — service
Plastic body parts (front and rear bumper covers) — repair
Steel body panels — repair
Repair of dents and holes resulting from corrosion or holes
Application of putty and spraying of primer and enamel
Significant damage to the body — repair
Hood — removal, installation and adjustment
Latch and cable for unlocking the hood — removal and installation
Bumpers — removal and installation
Front fender — removal and installation
Radiator grill — removal and installation
Bonnet panel and air box reflector — removal and installation
Interior (internal elements)
Vinyl Finish — Maintenance
Upholstery and rugs — maintenance
Center console — removal and installation
Fascia trim panels — removal and installation
Seats — removal and installation
Doors, locks and windows
Hinges and locks — maintenance
Windshield and Other Fixed Glasses — Replacement
Door trim panels — removal and installation
Door — removal, installation and adjustment
Latch, lock cylinder and door handles — removal and installation
Door glass — removal and installation
Door window regulator — removal and installation
Mirrors — removal and installation
Tailgate — removal, installation and adjustment
Latch, lock cylinder and tailgate handle — removal and installation
Electrical equipment
Equipment and devices
General information and precautions
Troubleshooting in electrical circuits — general information
Fuses and fuse links — general information
Circuit breakers — general information
Relay — general information and verification
Turn signal and hazard warning relay — check and replace
Switch and ignition lock cylinder — replacement
Multifunction Switches — Replacement
Front Panel Switches — Replacement
Instrument panel — removal and installation
Radio and speakers — removal and installation
Antenna — Replacement
Wiper Motor — Check and Replace
Rear window heating system — check and repair
Headlight bulbs — replacement
Headlight housing — replacement
Headlights — adjustment
Sound signal — check and replace
Lamp replacement
Power Exterior Mirrors — Description
Cruise control system — description
Power windows — description
Power door locks — description
Daytime running lights (DRL) — general information
Airbag system — general information
Electrical circuits
Scheme 1. Air conditioning system
Diagram 3. Cruise control system
Scheme 5. Electric door lock system
Scheme 10. Outdoor lighting system with daytime running lights
Scheme 11. Outdoor lighting system without daytime running lights
Scheme 12. Outdoor lighting system
Scheme 13. Interior lighting system
Scheme 15. Power window system
Diagram 18. Basic audio system
Diagram 21. Starting and charging systems
Scheme 22. The system of control lamps and instrument panel indicators
Scheme 24. System of cleaners and washers
Diagram 25. Rear wiper and washer system
Тойота 4Runner N120 (1989-1995)
General information
User manual
Introduction to the Operation and Maintenance Manual
Dashboard
Combined appliances
Designation of symbols of light indicators of a combination of devices
Car keys
Immobilizer system (engine start code recognition)
Unlocking and locking the doors
Door electrical equipment
Gas tank cap
Front seat adjustment
Steering wheel tilt adjustment
Rear view mirror adjustment
Interior lighting dome
Windshield wiper and washer
Rear window cleaner and washer
Headlights and direction indicators
Headlight washer
Rear window heater
Fuel reserve indicator
Remote coolant thermometer
Oil pressure gauge, voltmeter, tachometer and odometer
Pointers and warning signals
Checking pointers reminding of the need for maintenance
Ignition lock and steering column lock
Automatic transmission
Radio AM-VHF with electronic tuning
AM-VHF radio with electronic tuning
Airflow Direction Adjustment
Heater controls
Clock — setting the time
Cigarette lighter, ashtray and glove box
Actions in case of failure to start the engine
Starting the engine in case of overfilling the cylinder with gasoline
Bleeding air from the fuel system
Starting the engine in an emergency
Starting from an additional battery
If the engine stalls while driving
Actions in case of a puncture
Vehicle identification numbers
Jacking up the car
Maintenance
General information and view of the bottom of the car
Vehicle maintenance technical data
Location of components and assemblies
Frequency of maintenance and types of routine maintenance
Intensive maintenance
Checking the engine oil level
Checking the coolant level
Restoring the fluid level in the windshield washer reservoir
Restoration of the electrolyte level of the battery
Clutch and brake fluid
Tire check
Checking the Fluid Level in an Automatic Transmission
Fluid level in the hydraulic steering system
Changing engine oil and oil filter
Battery care
Checking the cooling system
Checking the condition of the hoses located in the engine compartment
Wiper blades — check and replace
Wheel swap
Steering Suspension Check
Lubrication of chassis, suspensions, steering and body parts
Exhaust system check
Checking the oil level in a manual transmission
Checking the oil level in the transfer case
Checking the oil level in the gearbox
Checking the seat belts
Checking the covers of the axle shafts
Crankcase ventilation spool — check and replace
Air filter element — check and replace
Attachment drive belts
Fuel system check
Brake wear check
Checking and adjusting the clutch pedals (brakes)
Replacing spark plugs
Checking and adjusting valve clearances
Fuel filter replacement
High voltage wires, slider and distributor cap
Cooling System Care
Changing automatic transmission fluid and filter
Changing the oil in a manual transmission
Changing the oil in the transfer case
Changing the oil in the gearbox
Checking the absorber tank
Checking the recirculation valve
Power unit
4-cylinder engines
Technical data of 4-cylinder engines
Types of repairs performed without removing the engine from the car
Installing the piston of the 1st cylinder at TDC of the compression stroke
Cylinder head cover — removal and installation
Suction manifold — removal and installation
Exhaust manifold — removal and installation
Camshafts and pushers — removal, inspection and installation
Cylinder head — removal and installation
Camshaft chain drive cover — removal, inspection and installation
Front crankshaft oil seal — replacement
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Flywheel (torque converter drive plate)
Rear crankshaft oil seal — replacement
Engine Mount Parts — Inspection and Replacement
6-cylinder engines
Technical data of 6-cylinder engines
Types of repairs performed without removing the engine from the car
Installing the piston of the 1st cylinder at TDC of the compression stroke
Cylinder head covers — removal and installation
Suction manifold — removal and installation
Exhaust manifolds — removal and installation
Camshaft sprocket belt — removal, inspection and installation
Front crankshaft oil seal — replacement
Camshaft seals — replacement
Camshafts and pushers — removal, inspection and installation
Cylinder heads — removal and installation
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Rear crankshaft oil seal — replacement
Engine Mount Parts — Inspection and Replacement
Engine overhaul
Engine overhaul technical data
Engine overhaul — general information
Engine Overhaul Alternatives
Engine disassembly procedure
Engine diagnostics with a vacuum gauge
Checking compression in the engine cylinders
Dismantling the power unit — preparatory measures
Engine Removal Methods and Safety
Dismantling and installation of the engine
Disassembly of the cylinder head
Cleaning and checking the cylinder head
Cylinder head assembly
Valves — check and repair
Connecting rod and piston group — dismantling
Dismantling the crankshaft
Checking the condition of the crankshaft
Mounting and checking the clearances in the main bearings of the crankshaft
Cylinder block — cleaning and checking
Cylinder honing
Checking the condition of connecting rods and pistons
Installing and checking clearances in connecting rod bearings
Main and connecting rod bearings — check and selection
Balance shafts — removal, inspection and installation
Engine assembly procedure
Installation of piston rings
Starting the engine after repair and running in
Cooling and heating
Cooling, heating and ventilation systems
Technical data of the cooling and heating system
Cooling system thermostat — replacement
Fan impeller and fluid coupling — check, removal and installation
Radiator and tank — removal and installation
Oil cooler — removal and installation
Checking the water pump
Removal and installation of the water pump
Coolant temperature sensor — check and replace
Heater fan motor and circuit — check and replace
Heater radiator — removal and installation
Air conditioning unit control panel
Air conditioning system — design description
Checking the A/C Refrigerant Charge
Checking the heating system
Air conditioning compressor — removal and installation
Fuel system
Fuel and exhaust systems — general description
Fuel System Specifications
Fuel System Decompression Procedure
Fuel pump check
Fuel pressure check
Checking the Fuel Pressure Regulator
Main relay of the fuel injection system (EFI) and fuel pump relay
Hoses and connections — check and replace
Fuel tank — removal and installation
Fuel pump — removal and installation
Fuel Level Sensor — Check and Replace
Air filter — removal and installation
Throttle cable — removal and installation
Electronic fuel injection system (EFI system)
Checking the EFI fuel injection system
Throttle body — check and replace
Fuel pressure regulator — check and replace
Idle speed controller (IAC valve) — checking and replacing
Fuel distributor and injectors — check and replace
Leveling chamber — removal and installation
Exhaust system service
System for reducing the toxicity of exhaust gases
Technical data of the emission control system
Location of devices for toxicity reduction systems
Transmission
Mechanical gearbox
Technical data for manual transmission
Rear oil seal (on rear wheel drive vehicles)
Gearbox housing supports — check and replacement
Gearbox control lever — removal and installation
Removal and installation of manual transmission
Automatic gearbox
Automatic transmission — design description
Technical data of automatic transmission
Diagnostics of malfunctions of automatic transmission
Damper cable — check, adjust and replace
Transmission linkage — adjustment
Interlock switch — check and adjustment
Gear locking system — check and replace
Gear change lever — removal and installation
Removal and installation of automatic transmission
Transfer case
Transfer case — design description
Transfer box technical data
Front and rear flange seals — replacement
Transfer case lever — removal and installation
Electromagnetic switch (selector) front axle
Switch on the handle of the transfer case lever
Actuator — check and replacement
Speed sensor — check and replacement
Control lamp of the selector of a forward axis
Removal and installation of the transfer case
Clutch
Description of the clutch design
Clutch master cylinder — removal and installation
Clutch slave cylinder — removal and installation
Clutch parts — removal, inspection and installation
Release bearing — removal, inspection and installation
Guide bearing — check and replace
Removal of air from the hydraulic clutch
Clutch pedal — check and adjustment
Clutch interlock switch — check, adjust and replace
Transmission line
Transmission line technical data
Cardan shafts and cardan joints
Checking cardan shafts
Removal and installation of cardan shaft
Replacement of cardan joints
Rear and front axles
Bearing, oil seal and axle shaft of the rear axle
Rear axle and front axle gearbox oil seal — replacement
Rear axle — removal and installation
Front axle shafts — removal and installation
Replacement of covers and disassembly of the CV joint
Electromagnetic drive of the front drive axle (ADD system)
Front axle drive — check and replacement
Front axle solenoid block — check and replace
Front axle relay — check and replace
Front axle drive switch — check and replace
Front gearbox — removal and installation
Chassis, running gear
Brake system
Brake system technical data
Anti-lock braking system ABS
Disc brake pads — replacement
Brake caliper — removal and installation
Brake disc — removal, inspection and installation
Drum brake pads — replacement
Rear brake wheel cylinder — removal and installation
Brake master cylinder — removal and installation
Hydraulic hoses and tubes — check and replace
Pressure regulator — removal and installation
Handbrake — adjustment
Handbrake cables — replacement
Vacuum brake booster — removal, inspection and installation
Bleeding the brakes
Brake pedal adjustment
Brake light switch — check and replace
Car suspension
Suspension and steering design
Suspension and steering technical data
Springs and dampers (racks) front suspension
Front suspension stabilizer — removal and installation
Swivel fist — removal and installation
Front hub and bearing
Ball joints — check and replacement
Upper arm — removal and installation
Lower arm — removal and installation
Rear shock absorbers — removal and installation
Rear anti-roll bar — removal and installation
Rear axle cross bar — removal and installation
Rear springs — removal and installation
Longitudinal rods of the rear axle — removal and installation
Steering
Steering wheel — removal and installation
Tie rod end — removal and installation
Steering gear cover — replacement
Steering gear — removal and installation
Power steering pump — removal and installation
Removing air from the power steering system
Front wheel alignment
Body and interior
Exterior (external elements)
Body maintenance and repair
Repair of small scratches on the body
Body dent repair
Repair holes for rust or cracks
Body filling and painting
Repair of significant damage to the body
Hood — removal, installation and adjustment
Hood lock latch and cable — removal and installation
Front grill — removal and installation
Bumpers — removal and installation
Outside mirror — removal and installation
Front fender — removal and installation
Interior (internal elements)
Vinyl interior trim
Upholstery and floor mats
Steering column cover — removal and installation
Center floor section — removal and installation
Front trim panels
Front trim panel — removal and installation
Air intake grille — removal and installation
Seats — removal and installation
Doors, locks and windows
Hinges and locks — care
Windscreen and fixed windows
Facing door panel — removal and installation
Door — removal and installation
Cargo compartment door — removal, installation and adjustment
Cargo door glass and power window
Door glass — removal and installation
Front door power window — removal and installation
Power window rear door — removal and installation
Power window regulator — removal and installation
Lock release, lock switch and door handles
Electrical equipment
Equipment and devices
General description of onboard electrical equipment
Technical data of electrical equipment
Checking the voltage in the electrical system
Short circuit detection
Checking the reliability of grounding
Continuity Check
Finding an open circuit
Troubleshooting in the electrical system
Fuses — location and description
Fusible links
Electrical circuit breakers
Relay — description and test
Turn Signal/ Alarm Interrupter
Turn signal switch — check and replace
Ignition lock and lock drum — check and replace
Outdoor lighting switch — check and replace
Wiper switch — check and replace
Headlight bulbs — replacement
Headlight adjustment
Headlight housing — removal and installation
Replacing lamps in light fixtures
Receiver and speakers — removal and installation
Radio antenna — removal and installation
Wiper motor — check
Front wiper — check and replace
Rear wiper — check and replace
Heated rear window switch
Rear window heater — check and repair
Instrument panel — removal and installation
Sound signal — check and replace
Power mirrors — check
Cruise control — description and verification
Power window lifter
Power Window Master Switch
Front Passenger Power Window Switch
Rear Left Power Window Switch
Rear right window window lifter switch
Passenger window switches
Electric door locks — check
Airbags — description and deactivation
Ignition system
General information about the ignition system
Checking the non-contact ignition system
Checking the DIS ignition system
Ignition coils — check and replacement
Ignition distributor — removal and installation
Checking and setting the ignition timing
Electronic ignition unit — replacement
Induction sensor — check and replacement
Power devices
Battery — removal and installation
Battery Charging System — Design Description
Checking the battery charging system
Generator — removal and installation
Generator parts — check and replacement
Engine starting system — design description
Checking the starter motor without removing it from the car
Removal and installation of the starter motor
Traction starter relay — removal and installation
Electrical circuits
Abbreviations used on electrical equipment diagrams
Battery Charging Diagram
Engine and transmission control system (typical scheme)
Typical wiring diagram for a 4-cylinder engine
Lighting devices (except headlights)
Reverse signal wiring diagram
Front headlight wiring diagram
Instrument panel lighting
Interior lighting
Power windows and door locks
Door wiring diagram
Cruise control 3.4L V6 engine
Cruise control 4-cylinder engine
Heater and air conditioner (1997-1998)
Radio and audio system
Instrumentation and control lamps
Wiper Wiring Diagram
Тойота RAV 4 XA10 (1994-2000)
General information
User manual
Introduction to the Operation and Maintenance Manual
Controls and instrument cluster
Warning beeps
Engine Compartment Precautions
Keys and ignition lock
Engine start
Starting the engine from an additional battery
Manual Transmission
Automatic transmission (AKP)
Tips for driving on rough terrain
Parking brake
Turn signal and headlight switch
Rear fog lights
Headlight corrector
Headlight washers
Rear window heating
Button for heating exterior mirrors
Emergency light signaling
Interior lighting
Clock in the cabin — installation
Cigarette lighter and ashtray
Socket for connecting additional electrical equipment
Heating and ventilation
Doors — opening and closing
Door opening lock (child safety protection)
Electric windows
Sliding sunroof panel
Rear view mirror adjustment
Steering column adjustment
Front seat adjustment
Head restraint adjustment
Adjustment of an inclination of backrests of back seats
Folding rear seats on 3-door models
Folding the rear seats on 5-door models
Seat belts
Airbags
Jacking up the car
Bonnet release
Trailer towing
Maintenance
General information on operating materials and adjustment data
Volumes and frequency of maintenance
Checking the levels of operating fluids
Tire inspection and air pressure check
Changing engine oil and oil filter
Checking and replacing the rubber bands of the wiper blades
Checking and adjusting the free play of the clutch pedal
Checking, servicing and charging the battery
Checking, adjusting and replacing the V-ribbed drive belt for attachments
Checking and replacing hoses in the engine compartment
Wheel swap
Checking the condition of the seat belts
Checking the condition of the brakes (every 24,000 km or 12 months)
Air filter replacement
Fuel system check
Checking the oil level in a manual transmission
Checking the oil level in the transfer case of vehicles with automatic transmission
Checking the condition of the suspension and steering
Checking the protective covers of the drive shafts
Checking the oil level in the rear final drive on four-wheel drive vehicles
Replacing the cabin ventilation filter on cars since 2001
Brake Fluid Replacement
Replacing the fuel filter on cars manufactured before 2001
Checking and replacing spark plugs
Check and replacement of a cover and a rotor of the distributor of ignition
Replacing the coolant and flushing the cooling system
Checking the fuel vapor recovery system
Check of system of release of the fulfilled gases
Changing the oil and filter in an automatic transmission
Changing the oil in a manual transmission
Changing the oil in the transfer case on all-wheel drive vehicles with automatic transmission
Changing the oil in the rear final drive on all-wheel drive vehicles
Checking and replacing the crankcase ventilation valve and hose (PCV)
Checking and adjusting valve clearances
Power unit
Petrol engine 3S-FE
General information about the 3S-FE engine
Technical data of 3S-FE engines
Setting the piston of the first cylinder to top dead center (TDC)
Cylinder head cover — removal and installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Toothed belt and toothed belt pulleys — removal and installation
Front crankshaft sealing ring
Camshaft sealing ring
Camshafts and valve lifters
Cylinder head — removal and installation
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Flywheel / drive plate — removal and installation
Rear crankshaft sealing ring
Power unit supports — check and replace
Petrol engine 1AZ-FE
General information about the 1AZ-FE engine
Technical data of the 1AZ-FE engine
Setting the piston of the first cylinder to top dead center (TDC)
Cylinder head cover — removal and installation
Variable valve timing system (VVT)
Timing and sprocket drive chain
Camshafts and valve lifters
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Cylinder head — removal and installation
Pulley / vibration damper — removal and installation
Front crankshaft sealing ring
Oil pan — removal and installation
Oil pump — removal and installation
Flywheel / drive plate — removal and installation
Rear crankshaft sealing ring
Power unit supports — check and replace
Engine overhaul
Technical data for checking motors
General information about engine overhaul
Oil pressure check
Checking compression in the engine cylinders
Engine diagnostics with a vacuum gauge
Alternative to engine overhaul
General recommendations for removing and installing the engine
Removal and installation of the engine
Engine disassembly sequence
Starting and running in the engine after a major overhaul
Cooling and air conditioning
Engine cooling system — general information
Air conditioning system — general information
Technical data of cooling and air conditioning systems
Cooling system thermostat — check and replace
Radiator fan — removal and installation
Radiator and expansion tank — replacement
Water pump — check and replace
Coolant Temperature Gauge Sensor
Radiator Fan Thermal Switch
Electric motor of the heater fan
Control unit for heating and air conditioning systems
Heater radiator — removal and installation
Air Conditioning Service Warnings
Checking the air conditioning system
Adding refrigerant to the air conditioning system
Eliminate odors from the air conditioning system
Replacing the receiver of the air conditioning system
Air Conditioning Compressor Replacement
Replacing the condenser of the air conditioning system
Fuel and exhaust system
General information about the fuel and exhaust system
Specifications of the fuel injection system
Depressurizing the fuel system
Fuel pump check
Checking fuel pipes, hoses and their connections
Fuel pump — removal and installation
Fuel pressure regulator — removal and installation
Fuel level sensor — removal and installation
Fuel tank — removal and installation
Air filter housing
Accelerator cable — removal and installation
Electronic fuel injection system — general information
Checking the electronic fuel injection system
Diagnosis of electronic fuel injection system Toyota TCCS with dynamic ignition
Throttle assembly — removal and installation
Fuel pulsation damper on models from 2001
Fuel distribution line and injectors
Exhaust system — general information
Safety precautions when operating vehicles with a catalytic converter
Ignition system
General information about the ignition system
Contactless ignition system
Precautions for the operation and repair of the ignition system
Specifications of the ignition system
Checking the ignition system and its elements
Checking and replacing ignition coils
Replacing the switch on models from 1996 to 1998
Replacing the ignition distributor on models from 1996 to 1998
Toxicity reduction system
General information about the emission control system
Technical characteristics of the toxicity control system
On-Board Diagnostic System (OBD)
Information sensors
Executive devices
OBD-II System Fault Codes
The engine control unit (PCM)
Throttle position sensor replacement (TPS)
Replacing the intake manifold absolute pressure sensor on models from 2001
Replacing the air flow meter sensor (MAF) on models since 2001
Replacing the engine air temperature sensor (IAT) on models up to 2001
Replacing the coolant temperature sensor (ECT)
Replacing the crank angle sensor (CKP)
Replacing the camshaft position sensor (CMP) on models since 1998
Replacing oxygen sensors (O2S) and air-fuel mixture (A/F Sensor)
Replacing Knock Sensors
Vehicle Speed Sensor Replacement (VSS)
Idle Speed Control Valve Replacement (IAC)
Forced crankcase ventilation system (PCV)
Exhaust gas recirculation system (EGR) on models since 2001
Evaporative Emission System (EVAP)
Catalytic Converter — Replacement
Transmission
Clutch
General information and clutch design
Clutch specifications
Clutch master cylinder — removal and installation
Clutch slave cylinder — removal and installation
Bleeding the hydraulic clutch
Clutch disc — removal and installation
Clutch release bearing — removal and installation
Clutch switch — removal and installation
Mechanical gearbox
General information about the gearbox
Technical data of the gear box
Gearbox repair — general information
Replacing the transmission control cables
Removal and installation of the gear lever
Check and replacement of the switch of lanterns of a backing
Transmission oil cooler replacement
Removal and installation of a manual transmission with one drive axle
Removal and installation of a manual transmission on all-wheel drive vehicles
Automatic gearbox
Automatic transmission diagnostics
Replacement of sealing cuffs
Checking, adjusting and replacing the throttle control cable
Replacing and adjusting the selector cable
Replacing and Adjusting the Starter Interlock Switch (PNP)
Check of system of blocking of the lever of the selector and the lock of ignition
Removal and installation of an automatic transmission with one driving axle
Removal and installation of an automatic transmission on all-wheel drive models
Cardan and drive shafts
General information about drive shafts and driveline
Technical data of drive shafts
Front wheel drive shafts — removal and installation
Rear wheel drive shafts on all-wheel drive vehicles
Replacement of protective covers of hinges of a shaft of a drive of a wheel
Cardan shaft — removal, inspection and installation
PTO shaft support bearing — removal and installation
Replacement of a cuff of a leading flange
Replacement of cuffs of shaft of a drive of wheels
Differential on all-wheel drive vehicles
Chassis, running gear
Brake system
General information about the brake system
Brake system technical data
Anti-Lock Braking System (ABS)
Elements of the anti-lock braking system
Removal and installation of elements of anti-blocking system of brakes
Replacing the front brake pads
Replacing the front brake caliper
Check and replacement of brake disks — removal, check and installation
Replacing the rear brake pads
Replacement of the working brake cylinder
Replacing the master brake cylinder
Replacing the O-rings of the brake reservoir
Replacement of brake pipes and hoses
Bleeding hydraulic brake drive
Checking and replacing the vacuum brake booster
Parking brake adjustment
Replacing the parking brake cables
Adjusting the position of the brake pedal
Check and replacement of the brake light switch
Car suspension
General Suspension Information
Suspension technical data
Front suspension strut — removal, inspection and installation
Disassembly and assembly of shock absorber
Front stabilizer transverse stability
Lower arm front suspension — removal and installation
Steering knuckle and front wheel hub
Rear stabilizer transverse stability
Rear suspension shock absorber — removal and installation
Upper wishbone replacement
Lower wishbone replacement
Replacing the trailing arm
Rear suspension spring
Hub and rear wheel bearing — removal and installation
Wheels and tires — general information
Front wheel alignment
Steering
General information about steering
Steering Specifications
Removal and installation of a steering wheel with an airbag
Removal and installation of a steering column
Removal and installation of tips of steering draughts
Replacement of covers of the steering mechanism
Removal and installation of the steering mechanism
Removal and installation of the pump of the amplifier of a steering
Bleeding the hydraulic system of the power steering
Replacing wheel bolts
Body and interior
Exterior (external elements)
General information about the car body
Caring for the body and its elements
Body scratch treatment
Body surface dent repair
Puttying and body painting
Repair of significant damage to the body
Removal and installation of a cowl
Lock and cable for opening the hood lock
Removal and installation of a forward bumper
Removal and installation of a back bumper
Removal and installation of front fenders
Removal and installation of facing of a radiator
Removal and installation of a deflector of a ventilating lattice
Removal and installation of an external rear-view mirror
Interior (internal elements)
Caring for upholstery and rugs
Removal and installation of an internal rear-view mirror
Removal and installation of the center console
Removal and installation of a peak of a combination of devices
Removal and installation of the lower left trim panel
Removal and installation of an external overlay of the panel of devices
Removing the glove box
Removal and installation of casings of a steering column
Removal and installation of the instrument panel
Removal and installation of front seats
Removal and installation of a back seat
Doors, locks and windows
Maintenance of hinges and locks
Recommendations for replacing the windshield and fixed windows
Removing the upholstery of the front and rear doors
Removing the upholstery of the tailgate
Door upholstery installation
Removal and installation of doors
Door adjustment
Removal and installation of the door lock
Removal and installation of the external handle and cylinder of the lock of a door
Removal and installation of the internal handle of the lock of a door
Removal and installation of glasses of forward doors
Removal and installation of glasses of back doors
Removal and installation of glass of a door of a luggage compartment
Removal and installation of windows of forward doors
Removal and installation of windows of back doors
Removal and installation of a tailgate
Tailgate Adjustment
Removal and installation of the tailgate lock
Removal and installation of the external handle and the cylinder of the lock of a door of a luggage compartment
Sliding roof panel adjustment
Electrical equipment
Equipment and devices
General information about on-board electrical equipment
Technical characteristics of electrical equipment
Electrical Circuits — Finding Faults
Electrical connectors — general information
Fuses — Location and Ratings
Fused links — general information
Circuit breakers — general information
Relay — check and replace
Check and replacement of the relay of indexes of turn and emergency light signaling
Replacing the combined steering column switches
Replacing the lock and ignition lock cylinder
Emergency light alarm switch
Outside mirror adjustment switch
Rear defroster switch
Dashboard illumination rheostat
Removal and installation of a combination of devices
Windshield Wiper Electrical Circuit Check
Removal and installation of the wiper motor
Removal and installation of the radio receiver
Removing and installing full range speakers
Removing and installing tweeters
Radio antenna — removal and installation
Checking and repairing the rear window heater
Replacing headlight bulbs
Headlight adjustment
Replacing the headlight
Sound signal — removal, check and installation
Replacing incandescent lamps
Check of a drive of external rear-view mirrors
Checking the cruise control system
Checking electric windows
Checking the central locking system
Remote control system for central locking
Sliding roof panel drive
Airbags — general information and safety measures
Removal and installation of airbags and spiral drive
Power devices
Battery Disconnect Precautions
Checking the battery
Replacing the battery
Replacing battery wires
Checking the charging system
General information about the generator
Removal and installation of the generator
Engine starting system — general information
Removal and installation of a starter
Check and removal of the traction relay of a starter
Electrical circuits
Engine Management System 1996-1997 Models
Engine Management System 1998-2000 Models
Engine management system models since 2001
Starting and charging systems for models up to 2001
Starting and charging systems for models since 2001
Headlights of models from 1996 to 2000
Headlights models since 2001
Interior lighting for 1996–1997 models
Interior lighting for 1998–2000 models
Interior lighting models since 2001
Direction indicator and hazard warning lights
Dimensional lighting and illumination of models 1996-2000
Dimensional lighting of models since 2001
Central locking models 1996-2000
Central lock models since 2001
Power windows 1996-1997 models
Power window models from 1998
Rear view mirror with electric drive
Differential lock on 4WD manual transmission models 1996-1997
Differential Lock on 4WD Manual Transmission Models 1998-2000
Glass cleaners and washers
Rear window defroster 1996-2000 models
Rear window heater models from 2001
Radio receiver: 1 — left tweeter
Cooling system radiator fan for models up to 2001
Radiator cooling fan models since 2001
Тойота Duet (1998-2004)
General information
User manual
Vehicle identification
Technical characteristics of engines installed on Toyota Duet and Daihatsu Sirion
Abbreviations and conventions
General Repair Instructions
Installation points for the garage jack and lift legs
Basic car parameters
Door lock
Odometer and odometer
Tachometer — general information
Fuel quantity indicator
Watches — general information
Instrument cluster indicators
Power windows — general information
Light signaling on the car
Flare — general information
Hood — general information
Backdoor
Filler neck hatch
Wiper and washer controls
Rear window defroster switch
Mirror management
Seats — general information
Seat belts
Safety Precautions for Vehicles Equipped with SRS
Heating and air conditioning control
Radio — highlights of operation
Anti-lock braking system (ABS)
Electronic brake force distribution (EBD)
Traction control (TCS)
Vehicle stability control (VSC)
Driving a car with automatic transmission
Driving a car with a manual transmission
Transmission features of 4WD models
Driving Tips for Various Conditions
Ignition lock — system «KEY FREE»
Engine Start — System «KEY FREE»
If the engine does not start, the system «KEY FREE»
Engine starting (if spark plugs «flooded») — system «KEY FREE»
Starting with an additional battery — the system «KEY FREE»
Engine malfunctions while driving
Spare wheel, jack and tools
Poddomkrachivanie car
Wheel replacement
Tire Recommendations
Tire pressure and condition check
Tire change
Features of the operation of aluminum wheels
Replacing wheel discs
Brake pad wear indicators
Catalytic converter and exhaust system
Checking and replacing fuses
Lamp replacement
Maintenance
Service Intervals
Engine oil and filter
Checking and replacing the coolant
Checking and cleaning the air filter
Checking the condition of the battery
Checking the drive belts of mounted units
Checking spark plugs
Checking the ignition timing
Checking the idle speed
Checking the pressure at the end of the compression stroke
Checking the level and condition of the working fluid in the automatic transmission
Replacing the working fluid in automatic transmission
Automatic transmission filter replacement
Checking and changing the oil in the manual transmission and transfer case
Checking and changing the oil in the rear axle gearbox (4WD)
Check of level of working liquid of the hydraulic booster of a steering
Bleeding the power steering system
Checking the brake fluid level
Power unit
Petrol engines 1.0 l
Valve clearance
Timing belt
Cylinder head — removal and installation
Power unit assy
Intake manifold
An exhaust manifold
Basic technical data of the mechanical part of the engine
Petrol engines 1.3 l
Valve clearance — check and adjustment
Timing chain
Cylinder head
Camshafts
Power unit
Air filter
Intake manifold
An exhaust manifold
Basic technical data of the mechanical part of the engine
Engine overhaul
Cylinder head — disassembly
Inspection, cleaning and repair of cylinder head parts
Cylinder Head — Assembly
Checking the block of cylinders
Cylinder block — disassembly
Cylinder block boring
Assembly disassembly «piston — connecting rod»
Checking the condition of the piston and connecting rod
Checking the crankshaft
Replacement of a back epiploon of a cranked shaft
Node Assembly «piston — connecting rod»
Cylinder Block — Assembly (KZ series)
Cylinder Block — Assembly (EJ-series)
Cooling system
Checking and replacing the coolant
Coolant pump (KZ series) — removal and installation
Coolant pump (EJ-series)
Thermostat — removal and installation
Radiator — check
Electric fan (KZ series)
Basic technical data of the cooling system
Lubrication system
Engine oil and filter
Oil pressure check
Oil pump (KZ series)
Oil pump (EJ-series)
Oil pan (KZ series)
Oil pan (EJ-series)
Basic technical data of the lubrication system
Fuel injection system
Precautionary measures
Diagnostic system — description
Indicator «CHECK ENGINE» («check the engine») diagnostic systems
Output of diagnostic codes
Erasing a diagnostic code
Diagnostic Trouble Codes for the Engine Management System
Checking the signals at the terminals of the electronic control unit
Checking the elements of the electronic engine control system using an oscilloscope
Precautions when working with the fuel system
Vehicle fuel system checks
Nozzles — removal and installation
Fuel tank
Fuel pump
Air supply system
Electronic control system
Evaporative Emission System
Ignition system
Basic technical data of the fuel injection system
Starting and charging system
Starter — disassembly
Starter — check
Starter — Assembly
Starter — check operation
Starter relay
Basic technical data of the starting system
Charging System — Precautions
Vehicle checks
Generator — disassembly
Generator — check
Generator — Assembly
Main technical data of the charging system
Transmission
Clutch
Clutch pedal
Clutch release cable
Clutch — removal and installation
Basic technical data of the clutch
Mechanical gearbox
Checking and changing the oil in the manual transmission
Removing the gearbox
Replacement of power shaft seals
Removal and installation of the switch of lanterns of a backing
Removal and installation of an epiploon of a cable of a drive of a speedometer
Removal and installation of the gear lever
Basic technical data manual transmission
Automatic gearbox
Preliminary checks
Self-diagnosis system
Checking the elements of the electrical part of the control system
Selector and ignition key lock system
Test on a fully braked car (stall test)
Checking the transfer time
Hydraulic test
Road test
Removing the gearbox
Gearbox — check
Installing the gearbox
Replacement of oil seals
Replacing the gearbox input shaft seals
Removal and installation of an epiploon of a cable of a drive of a speedometer
Removal and installation of hoses of a cooler of a working liquid
Replacing the working fluid filter
Removal and installation of the high-speed regulator
Selector lock cable
Start inhibit switch
Main technical data of automatic transmission
Drive shafts and cardan
Transfer case — removal
Transfer case — installation
Cardan shaft — removal and installation
Cardan shaft — check
Measuring the bearing preload of the rear axle reduction gear
Replacing the front oil seal of the rear axle gearbox
Checking and changing the rear axle gear oil
Basic technical data of the rear axle gearbox
Drive shafts — removal
Drive Shafts — Installation
Checking the drive shafts (2WD models with manual transmission and 4WD)
Drive Shafts — Assembly
Disassembly of drive shafts (2WD models with automatic transmission)
Assembly of drive shafts (2WD models with automatic transmission)
Main technical data of drive shafts
Chassis, running gear
Car suspension
Disassembly of drive shafts (2WD models with manual transmission and 4WD)
Preliminary check
Checking and adjusting the angles of the front wheels
Front shock absorber
Lower arm front suspension
Stabilizer bar of the front suspension
Front axle hub
Rear shock absorber
Rear suspension beam (2WD models)
Rear axle (4WD models)
Rear axle shaft
Rear axle hub
Suspension main technical data
Steering
Preliminary checks
Removal and installation of a steering wheel
Steering gear — removal and installation
Power steering pump
Main technical data of the steering
Brake system
Bleeding the brake system
Brake pedal
Checking and adjusting the parking brake
Checking the thickness of the brake pads
Master brake cylinder
Vacuum brake booster
Pressure regulator
Front brakes
Rear brakes
Parking brake
Description of the ABS diagnostic system
Checking the ABS system
Resetting ABS system fault codes
Diagnostics of speed sensors and deceleration sensor
Removal and installation of the pressure modulator
Front wheel speed sensors
Removal and installation of the deceleration sensor
Rear wheel speed sensors
Checking the ABS circuit
Testing vehicle handling enhancement systems
Resetting DTCs
Diagnostics of sensors of systems for improving vehicle controllability
Pressure Modulator — Diagnostics
Control Relays — Diagnostics
Front Wheel Speed Sensor Diagnostics
Rear Wheel Speed Sensors — Diagnostics
Pressure sensors in the main brake cylinder
Checking the ABS Circuit — Diagnostics
Basic technical data of the brake system
Body and interior
Body elements
Front bumper
Rear bumper
Hood adjustment
Side doors
Backdoor
Windshield
Rear glass
Rear side window of the body
Dashboard
Interior trim
Basic technical data of the body
Heating and air conditioning
Refrigerant Safety Precautions
Vacuum, charge and system test
Charging system
Cooling lines
Removing the retainer from the tube
Control panel for air conditioning and heater
Air conditioning unit
Heater block
Evaporator — removal and installation
A/C compressor and electromagnetic clutch
Checking electrical components
Basic technical data of the air conditioning system
System «KEY LESS»
SRS security system
Precautions for operation and maintenance
Security Connectors
System Diagnostics
Front Passenger Airbag Module
Driver Airbag Module
Basic technical data of the security system (SRS)
Electrical equipment
Equipment and devices
Body electrical equipment — general information
Relays and fuses
Collision sensor — check
Speed sensor and alarm sensor — check
Driver's door lock control switch — test
Electric door lock — check
System «KEY FREE»
Component Check
Instrument cluster
Headlights and lighting
Electric window lifter drive
Power mirrors
Navigation system
Main technical data of body electrical system
Electrical circuits
Symbols used on electrical equipment diagrams
Starter wiring diagram (models with manual transmission)
Starter wiring diagram (models with automatic transmission)
Generator wiring diagram
Engine management system (models with EJ-VE engine)
Engine management system (models with engines K3-VE and K3-VE2)
Instrument cluster (except for electronic)
Instrument cluster (electronic without electronic control automatic transmission)
Instrument cluster (models with electronically controlled automatic transmission and without VSC)
Instrument cluster (models with VSC)
Dimensions, fog lights, parking lights, ashtray lights... (models with automatic transmission)
Brake light wiring diagram
Headlights, horn
Direction indicators and alarms (little package)
Direction indicators and alarms (except little package)
Wiring diagram for reversing lights
Cigarette lighter, rear window heater
Automatic transmission control system (electronically controlled automatic transmission models)
Windshield wiper and washer
Rear window cleaner and washer
Radio receiver (models without 1DIN navigation system)
Navigation system, radio receiver (models with 1DIN navigation system)
Cooling fan, heater, air conditioner (manually operated)
Cooling fan, heater, air conditioner (with automatic control)
Electric window lifter drive (models with anti-pinch system)
Mirror folding system
Interior lighting, buzzer (models with central locking)
Central locking system «key less», interior lighting, buzzer (without a system «key free»)
Central locking system «key free», interior lighting, buzzer (with the system «key free»)
System of emergency unlocking of locks, switching on of lighting
Anti-Lock Braking System with EBD
Stability System (VSC)
SRS security system
The indicator of the unbuckled seat belt on the front passenger side
Diagnostic connector
Тойота Dyna Y50/Y60 (1984-1995)
Gasoline engines «Y»
Checks and adjustments
Identification, jacking points and reductions
Checking the condition of the battery
Cleaning the air filter (paper filter element)
Air filter replacement (fabric filter element)
Cleaning the air filter (oil type)
Checking the cooling system
Checking drive belts
Checking the lubrication system
Ignition timing adjustment
Checking the normal idle speed
Carburetor Preliminary Checks
Adjustment of the frequency and composition of the idle mixture using a gas analyzer
Alternative method for adjusting normal idle speed and mixture
Adjustment of the increased idle speed
Adjustment of the rotational speed set by the throttle opening mechanism
Adjusting the speed corresponding to the moment the throttle positioner is switched on (TR)
Adjusting the increased idle speed when the vacuum brake booster is turned on
Compression pressure test («compression»)
Overhaul engines
Cylinder head — removal
Cylinder head — disassembly and inspection
Cylinder head — design description
Cylinder head — assembly and installation
Gas distribution mechanism
Gas distribution mechanism — design description
Cylinder block — preparation for disassembly
Dismantling of the block of cylinders
Cylinder block — design description
Assessment of the technical condition of the cylinder block
Removing piston rings
Assessment of the technical condition of connecting rods, pistons and piston rings
Cylinder boring
Assessment of the technical condition and repair of the crankshaft
Assessment of the technical condition and repair of camshaft bearings
Evaluation of the technical condition of holes for pushers
Replacement of a back epiploon of a cranked shaft
Assembling the piston kit
Cylinder block assembly
Cooling and lubrication system
Troubleshooting the cooling system
Description of the lubrication system
Oil pressure check
Changing the oil and oil filter
Oil pump
Oil pump — design description
Description of the cooling system
Checking and replacing the coolant
Coolant pump
Thermostat — removal and installation
Radiator — cleaning and checking
Troubleshooting the lubrication system
Fuel system
Fuel System — Precautions
Troubleshooting the fuel system
Vehicle checks
Description of the carburetor with an additional damper in the secondary chamber
Description of the carburetor without additional shutter in the secondary chamber
Carburettors — removal
Carburettors — disassembly
Checking the carburetor
Carburetor assembly
Carburetor adjustment
Carburetor Installation
Fuel pump
Fuel cut-off system at forced idle
Starting and charging system
Troubleshooting the starting system
Starter disassembly
Starter check
Starter Assembly
Determination of starter performance
Precautions — Charging System
Troubleshooting — Charging System
Checking the charging system on the engine
Disassembly of the Standard Generator
Standard Generator Check
Assembling the standard generator
High Speed Compact Generator
Disassembly of the High Speed Compact Generator
Inspection and repair of high speed compact generator
Generator Assembly
Mechanical voltage regulator
Main ignition relay
Ignition system
Precautions when working with the ignition system
Electronic ignition timing control
Checking the ignition system on a car
Distributor (contact ignition system) — disassembly, inspection and assembly
Distributor (non-contact ignition system without electronic ignition timing control)
Distributor (non-contact ignition system with electronically controlled advance angle)
Checking distributors after disassembly
Adjustment of the axial clearance of the drive shaft (distributor or centrifugal regulator)
Distributor installation
Diesel engines «L»
Engine repair
Preliminary checks when adjusting the engine
Air filter condition monitoring
Alternator drive belt tension control
Adjustment of gaps in the gas distribution mechanism
Checking and adjusting the injection advance angle
Idle speed and maximum speed adjustment
Adjusting the idle speed when the air conditioner is on
Checking the pressure at the end of the compression stroke
Timing Belt — Design Description
Removing the timing belt
Monitoring the condition of the timing belt
Timing belt installation
Cylinder head — design description
Removing the cylinder head
Dismantling of a head of the block of cylinders
Condition monitoring, cleaning and repair of cylinder head components
Camshaft oil seal replacement
Cylinder head assembly
Installing the cylinder head
Cylinder block — design description
Dismantling of the block of cylinders
Monitoring the condition of the cylinder block
Disassembly of the piston and connecting rod
Assessment of the technical condition of connecting rods, pistons and piston rings
Cylinder boring
Condition monitoring and repair of the crankshaft
Replacing the crankshaft seals
Pistons and connecting rods — assembly
Cylinder block assembly
Final assembly of the cylinder block
Cooling and lubrication system
Lubrication system — description
Oil pressure check
Changing the oil and oil filter
Oil pump
Oil pump — design description
Oil cooler and bypass valves
Oil nozzles and check valves
Description of the cooling system
Checking and replacing the engine coolant
Water pump
Thermostat — removal and installation
Radiator — cleaning and control
Fuel system
Fuel filter replacement
Fuel heater assembly with vacuum switch
Fuel heater
Vacuum circuit breaker
Fuel heater relay
Fuel heating system
Nozzles — removal and installation
Nozzles — design description
Removing the high pressure fuel pump (injection pump)
High pressure fuel pump adjustment
Installation of injection pump
Checking and adjusting the parking brake
Starting and charging system
Starting aid system with series resistance
System without series resistance
System with self-regulating heating of glow plugs
Starter — design description
Starter disassembly
Checking the armature winding
Starting system voltage regulator
Charging System — Precautions
Monitoring the state of the charging system on the vehicle
Conventional Alternator — Design Description
Generator disassembly
Checking the rotor and stator
Checking the generator brushes
Checking the generator rectifier unit
Alternator Bearing Check
Generator Assembly
Charging system voltage regulator
Transmission
Clutch
Clutch Troubleshooting
Checking and adjusting the clutch pedal
Pumping the clutch hydraulic drive
Clutch Master Cylinder
Clutch slave cylinder
Clutch — removal, inspection of parts and installation
Mechanical gearbox
Removing the gearbox
Dismantling the gearbox G55 and G56
Checking gearbox components G55 and G56
G55 and G56 gearbox assembly
R452 and R453 gearbox disassembly
Checking gearbox components R452 and R453
R452 and R453 gearbox assembly
Installing the gearbox
Adjusting the neutral position of the gear lever
Cardan shaft
Troubleshooting
Removing the cardan shaft
Checking the technical condition of the cardan shaft components
Cross Bearing Replacement
Installing the cardan shaft
Chassis, running gear
Car suspension
Front wheel alignment (DYNA 100)
Front wheel hub (DYNA 100)
Rounded fist (Dyna 100)
Front suspension (Dyna 100)
Front wheel alignment (DYNA 150)
Front wheel hub (Dyna 150)
Rounded fist (Dyna 150)
Front suspension (Dyna 150)
Rear suspension (Dyna 100)
Half shaft (DYNA 150 Single tires)
Half shaft (Dyna 150 Dual tires)
Rear wheel hub with standard diameter brake drums (Dyna 150 Dual tires)
Rear wheel hub with small diameter brake drums (Dyna 150 Dual tires)
Rear axle reducer
Rear shock absorber and spring
Brake system
Checking and adjusting the brake pedal
Checking the performance of the vacuum brake booster
Bleeding the brake system
Brake shoe clearance adjustment
Master brake cylinder
Vacuum brake booster
Vacuum pump
Removing the front drum brakes
Inspection and repair of front drum brake components
Front drum brake assembly
Disc brakes
Rear brakes (DYNA 100) — withdrawal
Inspection and repair of rear brake components (DYNA 100)
Installing the rear brakes (DYNA 100)
Rear brakes (DYNA 150) — withdrawal
Inspection and repair of rear brake components (DYNA 150)
Rear brake assembly (DYNA 150)
Parking brake (type 6.3)
Parking brake (type 7)
Brake force distribution valve (for acceleration deceleration)
Brake force distribution valve
Steering
Brake hoses tube
Vehicle check
Checking the oil level
Steering column
Steering gear (without hydraulic booster)
Power steering pump — checks and replacement
Power steering pump — removal and installation
Steering gear (with hydraulic booster)
Removing and checking the bipod
Central tie rod (DYNA 100)
Steering draft assy (DYNA 100)
Removal, check and installation of steering draft (DYNA 150)
Removal, check and installation of longitudinal steering draft (DYNA 150)
Central lever (DYNA 100)
Pendulum lever (DYNA 100)
Steering arm (DYNA 100)
Steering arm (DYNA 150)
Electrical equipment and body
Body elements
Dismantling the front door
Door glass replacement
Assembly of the front door
Rear doors — design description
Front door adjustment
Windshield — removal
Windshield installation
Rear window — removal
Rear window installation
Instrument panel — removal
Disassembly and assembly of the instrument panel
Body dimensions
Equipment and devices
Wire color coding
Body electrical connectors
Replacing connector pins
Turning on the thermal fuse
Voltage test
Resistance and Conductivity Test
Short circuit test
Location of relays and switches
Fuse and relay box
Checking the ignition lock
Headlight switch
Lighting system malfunctions
Headlight control relay
Tail light control relay
Rheostat (backlight control)
Turn signal and alarm switch
Turn Signal/Hazard Switch — Replacement
Turn signal breaker
Light fault indicator relay
Headlight cleaner
Checking the Wiper/Washer Switch
Wiper/Washer Switch Replacement
Electric cleaner motor
Speedometer — design description
Instrument cluster malfunctions
Tachometer — check on the car
Fuel level indicator
Instrument cluster circuits
Coolant temperature sensor
Indicator «oil pressure»
Indicator «Brake»
Lamp Test Relay
Fuel filter water indicator
Air filter clogging indicator
Timing belt replacement indicator
Speedometer replacement
Front heater blower switch
Front heater relay
Front heater fan resistor
Front heater control
Rear heater switch
Rear heater fan resistor
Electrical circuits
Explanations for electrical equipment diagrams
Scheme No. 1: Power supply system, start-up, ignition, charging
Scheme #2: Emission reduction system (1Y, 2Y; 3Y), fuel heating (2L), carburetor, instrument cluster
Scheme No. 3: Stop signals, overdrive (100, automatic transmission), reversing lights...
Scheme No. 4: Headlights (100), lights (150), headlight cleaner (100)
Diagram #5: Windshield wiper and washer, turns and emergency stop, horn...
Scheme No. 6: Clock, cigarette lighter, radio, radiator and condenser fan...
Scheme No. 7: Air conditioning, fan and heater, power, starting system, instrument cluster
Scheme No. 8: Glow Plugs (diesel engines)

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