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Car manual gearbox Toyota Dyna (100/150)
Removing the gearbox
1. Disconnect the negative lead from the battery. 2. Raise the vehicle, put it on stands and drain the gear oil. Warning: Be sure the machine is securely fastened. 3. Remove cardan shaft. 4. (DYNA 150) Remove the...
1. Disconnect the negative lead from the battery. 2. Raise the vehicle, put it on stands and drain the gear oil. Warning: Be sure the machine is securely fastened. 3. Remove cardan shaft. 4. (DYNA 150) Remove the...
Dismantling the gearbox G55 and G56
1. Remove release fork and bearing. 2. Remove the reversing light switch and speedometer driven gear. 3. Remove the clutch housing from the gearbox housing. 4. Remove the shift lever housing assembly. Gearbox components...
1. Remove release fork and bearing. 2. Remove the reversing light switch and speedometer driven gear. 3. Remove the clutch housing from the gearbox housing. 4. Remove the shift lever housing assembly. Gearbox components...
Checking gearbox components G55 and G56
1. Check output shaft and bearing inner race. A) Using a vernier caliper, measure the thickness of the edges of the output shaft. Minimum thickness - 4.80 mm b) Using a vernier caliper, measure the lip thickness of the...
1. Check output shaft and bearing inner race. A) Using a vernier caliper, measure the thickness of the edges of the output shaft. Minimum thickness - 4.80 mm b) Using a vernier caliper, measure the lip thickness of the...
G55 and G56 gearbox assembly
1. Install the output shaft in the intermediate plate by pushing in the output shaft and lightly tapping the intermediate plate. 2. Install input shaft. A) Apply grease to the 13 roller needle roller bearing and insert...
1. Install the output shaft in the intermediate plate by pushing in the output shaft and lightly tapping the intermediate plate. 2. Install input shaft. A) Apply grease to the 13 roller needle roller bearing and insert...
R452 and R453 gearbox disassembly
1. Remove release fork and bearing. 2. Remove the reversing light switch and speedometer driven gear. 3. Remove the clutch housing from the gearbox housing. 4. Remove the gearshift housing assembly with a plastic hammer...
1. Remove release fork and bearing. 2. Remove the reversing light switch and speedometer driven gear. 3. Remove the clutch housing from the gearbox housing. 4. Remove the gearshift housing assembly with a plastic hammer...
Checking gearbox components R452 and R453
1. Check output shaft. A) Using a micrometer, measure the thickness of the edges of the output shaft. Minimum thickness - 4.70 mm b) Using a micrometer, measure the outside diameter of the output shaft journals. Minimum...
1. Check output shaft. A) Using a micrometer, measure the thickness of the edges of the output shaft. Minimum thickness - 4.70 mm b) Using a micrometer, measure the outside diameter of the output shaft journals. Minimum...
R452 and R453 gearbox assembly
1. Install reverse gear lock pin and spring. Using a hammer and special tool, screw in the split pin. 2. Install the gear selection and engagement lever and shaft. A) Install the gear selector lever, two springs and...
1. Install reverse gear lock pin and spring. Using a hammer and special tool, screw in the split pin. 2. Install the gear selection and engagement lever and shaft. A) Install the gear selector lever, two springs and...
Installing the gearbox
1. Install the gearbox and tighten the bolts. Tightening torque - 72 Nm 2. Screw the gearbox to the rear engine mount. a) (DYNA 100) Tighten the mounting bolt and nut. Tightening torque - 49 Nm b) (DYNA 150) Tighten the...
1. Install the gearbox and tighten the bolts. Tightening torque - 72 Nm 2. Screw the gearbox to the rear engine mount. a) (DYNA 100) Tighten the mounting bolt and nut. Tightening torque - 49 Nm b) (DYNA 150) Tighten the...
Adjusting the neutral position of the gear lever
Shift rod 1. Make sure the lever is in the neutral position. 2. Adjust shift rod No. 3. Ensure that there is adequate clearance between the instrument panel and the threaded end of the shift lever. Nominal clearance -...
Shift rod 1. Make sure the lever is in the neutral position. 2. Adjust shift rod No. 3. Ensure that there is adequate clearance between the instrument panel and the threaded end of the shift lever. Nominal clearance -...
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