Hold the stator winding lead with needle nose pliers while soldering the leads.
Warning: Do not allow diodes to heat up.
2. Install the generator cover on the rectifier unit.
A) Place two grommets on the positive studs (+) rectifier block.
b) Place two cuffs on negative studs (-) rectifier block.
V) Place the alternator cover on the side of the rectifier box onto the rectifier box.
G) Check that the wires of the generator cover are not touching.
d) Place two terminal insulators on the positive studs of the rectifier block.
e) Install four nuts.
3. Install the rotor on the generator cover on the drive side.
A) Install the circlip into the groove of the rotor shaft.
b) Slide the spacer ring onto the rotor shaft.
V) Using a press, press in the rotor.
4. Install fan and pulley.
A) Secure the rotor in a vise.
b) Slide the spacer collar onto the rotor shaft.
V) Slide the fan, pulley and spring washer onto the rotor shaft.
G) Install the nut.
- Tightening torque - 88 Nm
5. Install the alternator cover on the rectifier side with three through screws.
6. Check up smoothness of rotation of a rotor.
7. Install the brush holder.
A) Install the brush holder with nut.
b) Connect the lead wire to the terminal "IN".
8. Install the brush holder cover.
A) Place on terminal "IN" insulating washer.
b) Install the brush holder cover on the generator cover from the side of the rectifier unit.
V) Place the terminal washer and rubber washer on the terminal "IN".
G) Install the two nuts along with the alternator connector.
9. Install the vacuum pump.
A) Place a new O-ring on the alternator cover on the rectifier side.
b) Install the vacuum pump with three bolts.
- Tightening torque - 7.8 Nm