Front door. 1 - pocket, 2 - armrest, 3 - door trim, 4 - power window handle, 5 - door close handle, 6 * door open handle, 7 - rear window guide, 8 - power window mechanism assembly, 9 - door lock rod, 10 - door latch, 11 - lock button assembly, 12 - outer door handle, 13 - door glass, 14 - rear-view mirror, 15 - glass holder, 16 - lower outer glass seal, 17 - door hinge, 18 - stroke limiter doors, 19 - upper outer glass seal, 20 - window with glass guide, 21 - front glass guide, 22 - waterproof film.
Front door adjustment
1. Door adjustment in longitudinal and vertical directions.
Using the special tool, loosen the bolts securing the door hinges to the body, then adjust the door.
2. Door adjustment in transverse and vertical directions.
Loosen the bolts securing the door hinges to the door and adjust the door.
3. Adjusting the door lock bracket.
A) Make sure the door hinge and door lock levers are adjusted correctly.
b) Slightly loosen the bracket fastening screws, adjust the position of the bracket with hammer blows
V) Tighten the bracket fixing screws
Dismantling the front door
1. For manual power window models: use a rag to remove the retaining ring and remove the power window handle along with the gasket.
2. Turn away the screw, then disconnect the lever from the handle of opening of a door and remove the handle.
3. Turn away two screws and remove a rear-view mirror.
4. For power window models: remove the armrest base cover.
A) Insert a screwdriver between the armrest base and the cover.
Note: The end of the screwdriver should be wrapped with electrical tape.
b) Slide the base cover forward and up, remove it, then disconnect the wire connector.
5. Removal of an internal upholstery of a door (for models with manual power window).
A) Remove two screws and remove the armrest, or two cap screws and remove the door close handle.
b) Insert a screwdriver between the upholstery and the door and, using it as a lever, remove the door upholstery.
Note: The end of the screwdriver should be wrapped with electrical tape.
V) Remove the five screws and remove the pocket from the door upholstery.
6. Removal of an internal upholstery of a door (for models with power windows).
A) Remove two end caps and two screws from the armrest.
b) Insert a screwdriver between the upholstery and the door and, using it as a lever, remove the door upholstery.
Note: The end of the screwdriver should be wrapped with electrical tape.
V) Remove the five screws and remove the armrest from the door upholstery.
G) Remove the five screws and remove the pocket from the door upholstery.
7. Remove the panel edge clamps, remove the lower outer seal of the door glass.
8. Remove the panel edge clamps, remove the lower inner door glass seal.
9. For models with power door lock: remove the three bolts and remove the door lock control relay.
10. Remove the waterproof film.
11. Remove the upper glass seal from the door body.
12. For models without window: unscrew two screws and two bolts, remove the front glass guide.
13. For models with a window: unscrew the three screws and bolt, remove the window with the glass guide through the top of the door.
14. Turn away two bolts of fastening of a clip of glass, then take glass through the top part of a door.
Note: Place a rag on the inside of the panel to avoid scratching the glass.
15. Removing the power window mechanism.
A) For models without a window: unscrew the bolts securing the equalizer lever.
b) For power window models: Disconnect the power window connector.
V) Turn away bolts of fastening of the mechanism of a window regulator and take the mechanism through a viewing opening.
16. Turn away a bolt and remove a back directing glass.
17. Removing the door lock.
A) Disconnect the links from the outside handle and the door lock cylinder.
b) For models with power door lock: Disconnect the connector.
V) Remove the three bolts and remove the door lock through the inspection hole.
18. Turn away the screw and remove the cylinder of the lock of a door.
19. Turn away two bolts and remove the external door handle.
Door glass replacement
1. Remove the glass holder with a screwdriver.
2. Moisten the inside of the rubber insert with soapy water.
3. Install the cage by lightly tapping it with a plastic mallet.
Assembly of the front door
1. Apply grease to the friction surfaces and gears of the power window mechanism, the friction surfaces of the door lock.
Caution: Do not apply grease to the mechanism spring.
2. Install the outside door handle and secure with two bolts.
3. Install the door lock cylinder and secure with the screw.
4. Installation of the door lock.
A) Install the door lock and secure it with three bolts.
b) For models with power door lock: Connect the connector to the lock actuator.
V) Connect the tie rods to the outside handle and the door lock cylinder.
5. Establish a back directing of glass and fix a bolt.
6. Installing the power window mechanism.
A) Through the viewing hole, place the mechanism inside the door.
b) Fix the mechanism with bolts.
V) For power window models: Connect the connector.
G) Tighten the two equalizer lever mounting bolts.
7. Insert the door glass into the guides, then install the glass and secure with two bolts.
Note: Place a rag on the inside of the panel to avoid scratching the glass.
8. Installing the front glass guide (for models without window): Install the rail and secure with two screws and two bolts.
9. Installation of a window leaf with a glass guide (for models with a window): Install the vent with glass guide and secure with three screws and a bolt.
10. Installation of a waterproof film.
A) Apply glue to the film.
b) Insert the bottom edge of the film into the slot in the door panel.
V) Seal the hole in the panel with cotton tape.
Note: Do not tape the piston holes.
11. For models with power windows: install the door lock control relay and secure it with three bolts.
12. Insert the tabs of the mounting clips into the slot at the top of the panel and firmly install the bottom inner glass seal into the panel.
13. Insert the tabs of the mounting clips into the slot at the top of the panel and firmly install the lower outer glass seal into the panel.
14. Install the rear view mirror and secure with two screws.
15. Installing the inner door trim (for models with manual power window).
A) Fit the door pocket to the door trim and secure with five screws.
b) Install the door trim and secure with clips.
V) Install the armrest and secure with two screws, or the door handle and secure with two cap screws.
16. Installing the interior door trim (upholstery for power window models).
A) Fit the door pocket to the door trim and secure with five screws.
b) Install the armrest to the door trim and secure with five screws.
V) Install the door trim in place and secure it with caps using a hammer.
G) Screw in the two screws and install the two end caps into the armrest.
17. For power window models: connect the wire connector, slide the armrest base cover back and push it onto the base.
18. Connect drafts to the internal door handle, establish the internal handle of opening of a door and fix it with two bolts.
19. For models with a manual power window: close the window completely, install the gasket and the power window handle with the retaining ring so that the angle between the handle and the vertical is 30°.
