Pic. 3.25. Clutch slave cylinder components
Remove the battery (models with 1CD-FTV engine).
Remove air tube #1 (models with 1CD-FTV engine).
Disconnection from the clutch slave cylinder of the tube connecting it to the hose (except models with 1CD-FTV engine)
Pic. 3.26. Disconnection from the clutch slave cylinder of the tube connecting it to the hose (except models with 1CD-FTV engine)
Disconnect the tube connecting to the hose using the special tool SST (pic. 3.26).
Note. Substitute a suitable vessel to collect the liquid.
Removing the hydraulic accumulator of the clutch drive, assy (models with 1CD-FTV engine)
Disconnect the wiring harness bracket.
Using the SST tool, disconnect the 2 tubes connecting to the hoses.
Remove the 2 nuts, bolt and remove the clutch accumulator.
Removing the clutch slave cylinder assembly (except models with 1CD-FTV engine)
Pic. 3.27. Clutch Slave Cylinder Bolts (except models with 1CD-FTV engine)
Remove 3 bolts and remove clutch slave cylinder and clutch pipe bracket (pic. 3.27).
Removing the clutch slave cylinder assembly (models with 1CD-FTV engine)
Pic. 3.28. Clutch Slave Cylinder Bolts (models with 1CD-FTV engine)
Using a 12mm long socket, remove the 2 bolts and remove the clutch slave cylinder assembly (pic. 3.28).
Dismantling the clutch slave cylinder
Remove the protective cover from the cylinder body.
Remove the pusher from the cylinder.
Remove the piston from the cylinder.
Note. Be careful not to damage the cylinder mirror.
Remove the spring from the cylinder body.
Remove the cap from the bleed valve.
Remove the bleed valve from the clutch slave cylinder housing.
Screw the bleed valve into the clutch slave cylinder housing.
Tightening torque: 8.4 Nm.
Assembling the clutch slave cylinder
Install the cap on the bleed valve.
Install a new spring on the cylinder body.
Pic. 3.29. Lubrication points
Lubricate the piston with ethylene glycol grease thickened with lithium soap as shown in the illustration (pic. 3.29).
Install the piston into the cylinder body.
Note. Be careful not to damage the cylinder mirror.
Insert the plunger into the cylinder.
Install the protective cover on the cylinder body.
Installing the clutch slave cylinder assembly (models with 1CD-FTV engine)
Install the clutch slave cylinder assembly and secure with 2 bolts using a 12mm long socket.
Tightening torque: 12 Nm.
Installing the clutch slave cylinder assembly (except models with 1CD-FTV engine)
Install clutch slave cylinder and clutch pipe mounting bracket with 2 bolts.
Tightening torque: 14 Nm.
Connect flexible hose and secure with bolt.
Tightening torque: 5.0 Nm.
Note. Install other components in the reverse order of removal.