Bleeding the brake system Note: after any work related to the ingress of air into the brake system, bleed it. Caution: Do not allow brake fluid to come into contact with painted surfaces. If brake fluid comes into contact with a painted surface,...
Checking and adjusting the brake pedal 1. Remove the floor mat. 2. Make sure the pedal height is adjusted as shown. Pedal height from floor covering - 159-169 mm 2. Adjust the pedal height if necessary. A) Disconnect the brake light switch connector. b)...
Checking and adjusting the parking brake 1. Check the travel of the parking brake lever. Pull the parking brake lever all the way and count the number of clicks. Moving the parking brake lever with a tension force of 200 N - 4-7 clicks 2. Make sure the...
Rear disc brakes — check and adjustment 1. Adjust parking brake shoe clearance. A) Remove the wheel and secure the disc with two nuts. b) Release the parking brake lever all the way. V) Remove the plug from the brake disc. G) Align the hole in the disc with...
Brake pedal — removal and installation When removing and installing the brake pedal, follow the assembly drawing. Removing the brake pedal 1 - air duct No. 1, 2 - lower trim panel on the driver's side, 3 - side trim, 4 - front door sill trim, 5 - brake light...
Checking the thickness of the brake pads Disc brakes 1. Remove the wheel and temporarily secure the brake disc with wheel nuts. 2. Through the control hole in the caliper, check the thickness of the brake pads. The minimum thickness of the brake pads is 1.0 mm...
Master brake cylinder — removal and installation Removing 1. Pump out a syringe a brake liquid from a tank. Caution: Do not allow brake fluid to come into contact with painted surfaces. If brake fluid comes into contact with a painted surface, wash it off immediately....
Vacuum booster rod length adjustment 1. Install a new gasket on the brake master cylinder. 2. Place the adjuster on the shim, and then lower the adjusting screw until it lightly touches the piston. 3. Turn the adjuster over and install it on the vacuum...
Checking the performance of the vacuum brake booster 1. Performance check. A) Depress the brake pedal several times with the engine off and check that the pedal travel does not change. b) Press the brake pedal and start the engine. If the brake pedal smoothly goes down,...
Checking the check valve of the vacuum brake booster 1. Remove the check valve and check that air flows from the vacuum reservoir to the hose and does not flow in the opposite direction. Replace valve if necessary. Gasoline engines Diesel engines
Vacuum brake booster — device 1 - air duct No. 1, 2 - additional side trim of the center console, 3 - hood lock lever, 4 - front door sill trim, 5 - lower trim panel on the driver's side, 6 - air conditioner tube, 7 - control valve for the idle...
Vacuum brake booster — removal and installation Removing 1. Remove the main brake cylinder. (See section " Master brake cylinder "). 2. Remove the air conditioning pipe. Note: discharge the air conditioning system. (See chapter " Air conditioning, heating and...
Receiver device (2C) 1 - vacuum booster hose, 2, 6 - collar, 3 - vacuum sensor, 4 - receiver, 5 - check valve, 7 - check valve hose. Note: Apply adhesive sealant to the surfaces indicated by the arrows.
Replacement of brake pads 1. Remove the front wheel and temporarily secure the brake disc with wheel nuts. 2. Holding guide fingers, turn away bolts and remove a support. Note: Do not disconnect the brake hose from the caliper. Secure the...
Removing the front brake caliper 1. Disconnect the brake hose. A) Turn away a nipple bolt, remove two linings and disconnect a brake hose. b) Using a container, drain the brake fluid. 2. Remove the caliper. A) While holding the guide pins, loosen the...
Dismantling the front brake caliper 1. Remove guide pins and dust covers. (13" rims) A) Remove two guide pins. b) Remove the four dust covers. (14" rims) A) Loosen the two bolts and remove the caliper bracket. b) Remove two guide pins. V) Using a...
Checking and repairing the front brakes 1. Using a ruler, measure the thickness of the brake pads. 13" rims: Standard thickness - 10.0 mm 14" rims: Standard thickness - 12.0 mm Minimum thickness - 1.0 mm Replace the brake pads if the brake lining thickness is...
Front brake caliper assembly 1. Lubricate the surfaces indicated by the arrows in the illustrations. 13" rims 14" rims 2. Install the seal and piston s cylinder. 3. Install the boot and cylinder boot snap ring. 4. Install dust covers and guide...
Installing the front brake caliper 1. Install two brake pads. 2. Install the caliper. A) Install the caliper onto the bracket. b) While holding the guide pins, tighten the two mounting bolts. Torque: 13" rims - 25 Nm 14" wheels - 35 Nm 3. Connect the...
Rear drum brakes — removal 1. Remove the inspection hole plug and check the thickness of the brake pads through it. If the pad thickness is less than the minimum, replace the brake pads. Minimum thickness - 1.0 mm 2. Remove the rear wheel. 3....
Checking the parts of the rear drum brakes 1. Check the removed parts for wear, rust and damage. 2. Measure the thickness of the brake pads. Standard - 4.0 mm Minimum allowable - 1.0 mm If the thickness of the pads is less than the minimum or they have uneven...
Rear drum brakes — installation Note: install the parts as shown in the figure. 1. Apply grease to the following parts: two cuffs, two pistons two anthers. Installation of rear drum brakes 2. Assemble the wheel brake cylinder. A) Install two new...
Rear drum brake clearance adjustment 1. Remove rear wheel and brake drum 2. Measure the inner radius of the brake drum. 3. Measure the maximum radius of the brake drum. 4. Verify that the difference between the measured radii is within the specified...
Replacing the rear disc brake pads 1. Remove the rear wheel and temporarily secure the brake disc with wheel nuts. 2. Through the control hole in the caliper, check the thickness of the brake pads. Minimum thickness - 1.0 mm Replace pads if necessary. 3....
Removing the rear disc brake caliper 1. Disconnect the brake hose. A) Turn away a nipple bolt, remove two linings and disconnect a brake hose. b) Using a container, drain the brake fluid. 2. Remove the caliper. A) Turn away a bolt of fastening. b) Remove...
Dismantling the rear disc brake caliper 1. Loosen the bolt and remove the main guide pin. 2. Remove the bushing and two dust covers (4WD) or dust cover (2WD). 3. Remove the main guide pin dust cover and plug. 3. Using a screw-driver, remove a spring ring of a...
Checking and repairing the rear disc brakes 1. Using a ruler, measure the thickness of the brake pads. Standard thickness - 10.0 mm Minimum thickness - 1.0 mm Replace the brake pads if the brake lining thickness is less than the minimum allowable or uneven lining...
Installing the rear disc brake caliper 1. Install the main guide pin, and tighten the mounting bolt. Tightening torque - 27 Nm 2. Install the four retaining plate bushings (4WD) or four anti-bounce springs (2WD). 3. Install new pads. Note: If any brake pad...
Assembling the rear disc brake caliper 1. Lubricate the surfaces indicated by the arrows in the illustrations. 2. Install the piston collar and piston into the cylinder. 3. Install the boot and cylinder boot snap ring. 4. Install the main guide pin dust...
Parking brake disassembly for rear disc brakes 1. Remove the rear wheel. 2. Remove the rear caliper assembly. A) Remove the two mounting bolts and remove the rear caliper assembly. 6) Hang the caliper so as not to stretch the hose. 3. Remove the brake disc. Note: If...
Checking the parking brake for rear disc brakes 1. Check the removed parts for wear, rust or damage. 2. Using a ruler, measure the thickness of the brake pads. Standard thickness - 2.0 mm Minimum thickness - 1.0 mm Replace the brake pads if the brake lining thickness...
Parking brake lever device 1 - additional glove box of the center console, 2 - additional side trim of the center console, 3 - a cover of an additional ware box, 4 - lower trim of the center console, 5 - holder, 6 - parking brake cable, 7 - seal,...
Setting the parking brake Note: install the parts as shown in the figure. 1. Apply high temperature grease to the brake shield as shown. 2. Apply high temperature grease to the regulator as shown. 3. Connect the parking brake cable to the lever....
Pressure regulator (P-valve) — check fluid pressure 1. Install pressure gauges as shown. 2. Purge the air from the gauges. 3. Pressurize the master cylinder and measure the pressure in the rear wheel cylinder. If the results obtained do not match the data on the...
Description of the ABS diagnostic system The electronic control unit has a fault protection system that can detect a malfunction in the system. When a malfunction is detected, the electronic control unit disables the ABS system and the ABS indicator lights up...
Checking the ABS system 1. Make sure the battery voltage is (with the ignition off) corresponds to the nominal value. Rated voltage - 10-14 V 2. Check the ABS indicator. A) Turn on the ignition. b) Make sure the indicator lights up for three...
Resetting ABS system fault codes 1. Turn on the ignition. 2. Short the T terminals With and E 1 diagnostic socket. Note: This operation must be carried out with the vehicle stationary. 3. Press the brake pedal eight or more times within 3 seconds to...
Diagnosis of speed and deceleration sensors of the ABS system Attention: when diagnosing the speed sensors, the brake system works as usual (ABS not working). 1. Make sure the battery voltage is (with the ignition off) corresponds to the nominal value. Rated voltage - 10-14 V 2....
Deceleration sensor device 1 - gear lever handle, 2 - a cover of the gear lever, 3 - finishing the parking brake hole, 4 - glove box insert, 5 - cover, 6 - lower trim of the center console, 7 - deceleration sensor.
ABS control unit device 1 - ABS electronic control unit (2WD), 2 - ABS electronic control unit (4WD), 3 - glove box, 4 - axis.
ABS pressure modulator — removal Note: Installation is in reverse order of removal. After installation, bleed the brake system and check for leaks. 1. Drain the brake fluid. 2. Remove the air filter cover. 3. Disconnect the pressure modulator...
ABS pressure modulator check 1. Check continuity and resistance between pressure modulator connector pins as shown in the table. If the resistance between the indicated terminals does not correspond to the values given in the table, then the...
Checking the parking brake sensor 1. Check the continuity between the output "1" And "earth" sensor connector. Parking brake lever: tightened - the circuit is closed released - circuit open If the target status is not as specified, then the parking...
Checking the brake light switch 1. Check continuity between terminals "1" And "2" brake light switch connector. When the pedal is pressed, the conductivity should be, when the pedal is released, there should not be any conductivity. Otherwise, replace...
Control relay — check 1. Check the conductivity of the relay windings. A) Check for continuity between terminals "5" And "6" socket A. b) Check for continuity between terminals "4" (positive ohmmeter probe) And "6" (negative ohmmeter probe)...
Front wheel speed sensor device 1 - front wheel speed sensor, 2 - fender liner, 3 - casing of the lower protection of the engine, 4 - mudguard.
Front wheel speed sensors — removal, inspection and installation Removal and installation Note: Install in the reverse order of removal. 1. Disconnect the speed sensor connector. A) Remove the cover. b) Disconnect the connector. 2. Remove the speed sensor. A) Loosen the sensor wiring...
Rear wheel speed sensors — removal and inspection Removing 1. Remove the seat cushion and backrest. 2. Disconnect the sensor connector. 3. Remove the sensor. A) Turn away bolts of fastening of a plait of wires. Tightening torque during installation - 6 Nm b) Loosen the...
Checking the deceleration sensor (4WD) 1. Check the battery voltage with the ignition off. Rated voltage - 10-14 V 2. Disconnect the sensor connector and check the resistance between the connector pins (see table). Table. Checking the deceleration sensor
Checking the ABS circuit 1. Check the battery voltage with the ignition off. Rated voltage - 10-14 V 2. With the ignition off, disconnect the ABS control unit connector and check the resistance and continuity between the ABS control unit...