Pic. 7.12. Removing the rectifier plate
Remove the rectifier plate (pic. 7.12).
Unscrew the three cover fastening nuts and remove the generator cover from the side of the rectifier unit.
Pic. 7.13. Removing the brush holder cover
Remove the brush holder cover (pic. 7.13).
Pic. 7.14. Removing the brush holder and electronic voltage regulator
Unscrew five screws and remove the brush holder with cover and electronic voltage regulator (pic. 7.14).
Pic. 7.15. Removing the sealing plate
Remove sealing plate (pic. 7.15).
Pic. 7.16. Removing the front cover of the generator
Unscrew the four screws, remove the rectifier unit, four rubber insulators and the front cover of the generator (pic. 7.16).
Pic. 7.17. Installation of special tools for removing the rotor shaft pulley
Install special fixtures «1-A» and «1-B» on the generator pulley. Holding a special tool «1-A» torque wrench, tighten the special tool «1-B» (clockwise) (pic. 7.17).
Tightening torque: 39 Nm.
Attention! Make sure the special tool «1-A» securely fixed to the rotor shaft.
Pic. 7.18. Installing the generator on a special tool «1-C»
Clamp special tool «1-C», as shown in figure 7.18, and install a generator on it.
Pic. 7.19. Unscrewing the nut securing the alternator pulley with a special tool «1-A»
To loosen the pulley nut, turn the special tool «1-A» in the direction shown in figure 7.19.
Attention! To avoid damage to the rotor shaft, unscrew the pulley fastening nut no more than half a turn.
Remove the alternator from the special tool «1-C».
Pic. 7.20. Removing special tools
Loosen the special tool «1-B» and remove the special tools «1-A» and «1-B» (pic. 7.20).
Loosen the pulley nut and alternator pulley.
Unscrew the bolt, three fastening nuts and remove the plate clamp and the rear cover of the generator.
Remove the brush holder cover.
Unscrew the two fastening screws and remove the brush holder.
Unscrew the three screws and remove the voltage regulator.
Unscrew the four screws and remove the lead insulator.
Remove the rubber insulator.
Remove the rectifier plate.
Unscrew the four nuts and remove the wiring clamp.
Pic. 7.21. Removing the rectifier
Using a bearing puller, remove the rectifier block (pic. 7.21).
Remove the washer and remove the rotor from the generator cover on the drive side.