General information and view of the bottom of the car For cars "Toyota 4 Runner/Hilux/Surf" installed injection 4-cylinder (with the arrangement of cylinders in a row) or 6-cylinder (with V-shaped arrangement of cylinders) engines with a cylinder capacity of 2.7 and 3.4...
Vehicle maintenance technical data Recommended engine oil viscosity for various temperature ranges 1. Hot weather; 2. For gasoline engines; 3. Labels to follow when purchasing oil; 4. Cold weather The location of the cylinders, the direction of rotation...
Location of components and assemblies Location of components and assemblies of a 4-cylinder engine 1. Crankcase ventilation spool; 2. Reservoir for hydraulic brakes; 3. Clutch reservoir; 4. Fuse block; 5. Expansion tank of the cooling system; 6. Battery; 7....
Frequency of maintenance and types of routine maintenance Every 400 km or weekly Check fluid levels in the engine, washer fluid reservoir, hydraulic brake reservoir, clutch and steering reservoir, tire pressure and tire condition. Every 5000 km or 6 months Checking the fluid...
Intensive maintenance This chapter describes the checks and adjustments necessary to maintain the vehicle's performance, economy, driving safety and durability. If the maintenance procedure has not been followed for a long time, then the...
Checking the engine oil level Oil dipstick on a 4-cylinder engine The oil level dipstick is indicated by an arrow. Oil dipstick on 6-cylinder 3.0L engine Oil dipstick (indicated by an arrow) on the 6-cylinder engine, the 3.0 liter is located on the...
Checking the coolant level 1. All vehicles covered in this manual are equipped with a pressurized cooling system. Expansion tank (indicated by an arrow) located next to the radiator. 2. The fluid level in the expansion tank depends on the engine...
Restoring the fluid level in the windshield washer reservoir Washer reservoir Tank (indicated by an arrow) located in the engine compartment on the passenger side. There is also a reservoir for washing the rear window. The tank should be 2/3 filled with clean water.
Restoration of the electrolyte level of the battery Liquid level marks on transparent battery case The level should be between the marks on the battery case. Otherwise, check the charging circuit or replace the battery.
Clutch and brake fluid Brake supply reservoir (tank cap without thread) Clutch supply reservoir (tank cap without thread) Checking and restoring the fluid level in the hydraulic clutch and brakes 1. Clutch reservoirs (hydraulic drive is used...
Tire check Types and causes of tire tread wear 1. Insufficient tire pressure 2. Lateral tread wear (Insufficient tire pressure) (Deformed rims or tires) (Worn tie rods or pendulum arm) (Wear of front suspension parts) 3. Wear due...
Checking the Fluid Level in an Automatic Transmission Automatic transmission dipstick Automatic transmission dipstick (indicated by an arrow) located at the rear of the engine compartment. Marks for checking the level of transmission fluid 1. Normal level (for cold liquid)...
Fluid level in the hydraulic steering system Examination 1. The power steering reservoir is mounted on the left side of the engine. The plug is unscrewed by turning counterclockwise. 2. The test is carried out with the engine stopped and the front wheels in the...
Changing engine oil and oil filter 1. To provide access to the lower part of the car, it must be installed on two stands, or raised with a hoist, or driven into a pit or overpass. 2. The car must be in a horizontal position, the engine must be warmed up....
Battery care Battery terminal corrosion Removing the pole piece First, the mass wire is removed. 1. Battery care is limited to checking the condition of the poles and terminals, the presence of electrolyte leakage and corrosion on...
Checking the cooling system Typical hose damage 1. Frayed hose 2. Softening due to internal defect 3. Clamping clamp 4. Swelling due to oil 1. The cooling system should be checked on a cold engine, so the following procedures are best performed...
Checking the condition of the hoses located in the engine compartment Air conditioning hoses are checked and changed only in a car service. Under the influence of high temperatures inside the engine compartment, rubber and plastic hoses gradually harden and destroy, ensuring the operation...
Wiper blades — check and replace 1. Check the operation and condition of the windshield and rear wiper blades, if defects are found, determine the cause and eliminate it. 2. Brushes should be washed with a mild detergent solution. 3. Tighten loose...
Wheel swap Radial Tire Swap Diagram 1. Left front 2. Right front 3. Right rear 4. Left rear 1. Wheels are changed every 12,500 km or 6 months in order to improve tire wear uniformity (it is advisable to combine a brake test with...
Steering Suspension Check Steering wheel play check Rudder play is determined by the distance between the points of increasing resistance in both directions. 1. Check the play on the rim of the steering wheel, for which put the wheels in the...
Lubrication of chassis, suspensions, steering and body parts Lubricator for universal joint spline The oiler is indicated by an arrow. Universal joint oiler check valve Control valve (indicated by an arrow). Lubrication point for wheel swivel bolt The wheel limiter bolt is...
Exhaust system check 1. Check the condition of the exhaust system from the engine to the end section. Perform the check on a cold engine, at least 1 hour after the trip. To check, it is best to raise the car to provide unhindered access to...
Checking the oil level in a manual transmission 1. Install the car on a viewing hole, overpass, or on stands, making sure that the car is horizontal. 2. Unscrew the plug of the control hole in the gearbox housing (A - control / filling hole, B - drain hole in the...
Checking the oil level in the transfer case 1. Remove the top plug at the rear of the transfer case housing. 2. The oil level should be near the bottom of the hole (A - control / filling hole, B - drain hole in the transfer case housing). 3. If the oil level is...
Checking the oil level in the gearbox Checking the oil level in the gearbox A. Inspection / filler hole in the gearbox housing. B. Drain hole in the gearbox housing. 1. Install the car on a viewing hole, overpass, or on stands, making sure that the car is...
Checking the seat belts 1. Check the condition of the belt tape, buckles, the reliability of the belt fasteners to the body. 2. Check the operation of the belt warning lamp. 3. Check the operation of the inertial tensioner (when pulled...
Checking the covers of the axle shafts 1. Covers prevent dust, dirt and water from entering the CV joints, which cause the destruction of the hinges. It is recommended to wash the covers with soapy water. 2. Check for cracks and loose clamps on the covers....
Crankcase ventilation spool — check and replace 1. The crankcase ventilation spool is located in the cylinder head cover. 2. With the engine warm and idling, remove the spool with hose from the cylinder head cover or intake manifold. 3. Plug the spool with your...
Air filter element — check and replace 1. The condition of the filter should be checked between replacements. 2. On 3.4L V6 engines, the filter is mounted on the right side of the engine compartment. 3. On 3.0L V6 engines, the filter is mounted on the left...
Fuel system check Attention! Observe fire safety regulations when performing maintenance on the fuel system. On vehicles with injection engines, disconnect any hoses after performing decompression measures. 1. The fuel system is best...
Brake wear check Raise the car and remove the wheels. Disc brakes 1. Pads can be checked through a window in the caliper (indicated by an arrow). 2. Measure thickness (A) friction linings, and if the thickness is less than specified in...
Checking and adjusting the clutch pedals (brakes) Pedal Height 1. Check the distance of the pedal pads from the floor. If this distance differs from the norm, then adjust. 2. To adjust the clutch pedal, loosen the locknut of the adjusting bolt or switch (A), loosen the...
Replacing spark plugs When purchasing candles, be guided by the data on the information plate under the hood. 1. Check the gap in the new spark plugs. If necessary, bend the side electrode to adjust the gap. 2. Disconnect the wires by...
Checking and adjusting valve clearances Attention! To adjust the gaps, you will need a special tool for pressing the valve lifters (see below). Disconnect the battery from the mass, blow it with compressed air and turn out the candles. Remove the cylinder...
Fuel filter replacement Attention! Perform fuel system decompression measures. 1. On a / m "Toyota 4 Runner/ Hilux/ Surf" the filter is mounted under the chassis. On a cold engine, unscrew the union. 2. Turn away bolts and remove the filter...
High voltage wires, slider and distributor cap Attention! 1998 4-cylinder engines and 6-cylinder car engines "Toyota 4 Runner/ Hilux/ Surf" equipped with COP - ignition system with direct mounting of coils on candles. There is no distributor in this system. Service...
Cooling System Care Warning! Work is carried out on a cold engine, subject to safety precautions (antifreeze is poisonous). The location of the drain plug of the radiator and cylinder block on 4-cylinder engines 1. Drain plug 2. Cylinder...
Changing automatic transmission fluid and filter Work is carried out with a cold engine after a recent trip. 1. Raise the car and put it on stands. 2. Substitute the pan, unscrew the drain plug and drain all the liquid, avoiding losses. Replace plug and tighten. 3....
Changing the oil in a manual transmission 1. Raise the car and put it on stands. 2. Loosen the drain plug (see subsection 2.33 ) and drain the oil. Close the plug and tighten. 3. Unscrew the filler plug and fill in fresh oil with a syringe or syringe. The oil...
Changing the oil in the transfer case 1. Make a trip with the front gear on for at least 15 minutes, moving in all gears, including reverse. 2. Raise the car and put it on stands. Loosen the drain plug (see subsection 2.33 ) and drain the oil. Close the...
Changing the oil in the gearbox 1. Drive around, jack up the car and put it on stands. 2. Loosen the drain plug (see subsection 2.33 ) and drain the oil into a clean pan. Close the plug and tighten. 3. Check for solid particles in the drained oil,...
Checking the absorber tank Gasoline vapor recovery tank 1. Vapor sampling tube (purge) 2. From the tank 1. The need to check the tank with the absorber is indicated by a strong smell of gasoline in the cabin. 2. Check the condition of the tank...
Checking the recirculation valve Recirculation valve Access to the diaphragm of the recirculation valve is provided through the lower opening of the valve. 1. Check the diaphragm travel by pressing with your finger. The diaphragm should slide fully...